Read Sony XDR-S60DBP Service Manual online
SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
SPECIFICATIONS
9-893-752-01
2013E33-1
©
2013.05
AEP Model
UK Model
Australian Model
Ver. 1.0 2013.05
DIGITAL RADIO DAB/FM
XDR-S60DBP
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK
0 OR DOTTED LINE
WITH MARK
0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
XDR-S60DBP
2
SECTION 1
SERVICING NOTES
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong
viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
•
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
ABOUT PART REPAIR OF EACH BOARD
When boards installed by this unit are defective, replace the com-
plete board. However, some of mounted parts are replaceable. Re-
fer to “4. EXPLODED VIEWS” (page 16 or subsequent ones) for
parts that can be replaceable.
When boards installed by this unit are defective, replace the com-
plete board. However, some of mounted parts are replaceable. Re-
fer to “4. EXPLODED VIEWS” (page 16 or subsequent ones) for
parts that can be replaceable.
1.
SERVICING NOTES
.............................................
2
2. DISASSEMBLY
2-1. Disassembly
Flow
........................................................... 3
2-2. Knob
(Tune)
Assy
........................................................... 3
2-3. Knob (Volume) Block ..................................................... 4
2-4. Telescopic
2-4. Telescopic
Antenna
(ANT1)
........................................... 4
2-5. Cabinet (Rear) Block ...................................................... 5
2-6. Wire Fuse (F102) ............................................................ 5
2-7. Chassis
2-6. Wire Fuse (F102) ............................................................ 5
2-7. Chassis
Block
.................................................................. 6
2-8. AMP
Board
..................................................................... 7
2-9. MAIN Board Block ........................................................ 8
2-10. Module Assy (DAB Module) (DAB1) ............................ 8
2-11. LCD Board ...................................................................... 9
2-12. Shield Case (LCD) Block ............................................... 9
2-13. Liquid Crystal Display Panel (LCD1) ............................ 10
2-14. Box (Speaker) Block ....................................................... 11
2-15. Speaker Assy (SP1) ......................................................... 11
2-10. Module Assy (DAB Module) (DAB1) ............................ 8
2-11. LCD Board ...................................................................... 9
2-12. Shield Case (LCD) Block ............................................... 9
2-13. Liquid Crystal Display Panel (LCD1) ............................ 10
2-14. Box (Speaker) Block ....................................................... 11
2-15. Speaker Assy (SP1) ......................................................... 11
3.
TEST MODE
............................................................ 12
4.
EXPLODED VIEWS
4-1. Overall
Section
............................................................... 16
4-2. Cabinet (Rear) Section .................................................... 17
4-3. Cabinet (Front) Section ................................................... 18
4-4. LCD Board Section ......................................................... 19
4-5. Chassis
4-3. Cabinet (Front) Section ................................................... 18
4-4. LCD Board Section ......................................................... 19
4-5. Chassis
Section
............................................................... 20
5. ACCESSORIES
....................................................... 21
TABLE OF CONTENTS
XDR-S60DBP
3
SECTION 2
DISASSEMBLY
• This set can be disassembled in the order shown below.
2-1. DISASSEMBLY FLOW
Note: Follow the disassembly procedure in the numerical order given.
2-2. KNOB (TUNE) ASSY
2-2. KNOB
(TUNE)
ASSY
(Page
3)
2-8. AMP
BOARD
(Page
7)
2-9. MAIN BOARD BLOCK
(Page
(Page
8)
2-10. MODULE ASSY (DAB MODULE) (DAB1)
(Page
(Page
8)
2-3. KNOB (VOLUME) BLOCK
(Page
(Page
4)
2-4. TELESCOPIC
ANTENNA
(ANT1)
(Page
4)
2-11. LCD BOARD
(Page
(Page
9)
2-12. SHIELD CASE (LCD) BLOCK
(Page
(Page
9)
2-13. LIQUID CRYSTAL DISPLAY PANEL (LCD1)
(Page
(Page
10)
2-5. CABINET (REAR) BLOCK
(Page
(Page
5)
SET
2-7. CHASSIS
BLOCK
(Page
6)
2-6. WIRE FUSE (F102)
(Page
(Page
5)
2-14. BOX (SPEAKER) BLOCK
(Page
(Page
11)
2-15. SPEAKER ASSY (SP1)
(Page
(Page
11)
1 knob (tune) assy
knob (tune) assy
rib
shaft
S310
Note: When installing the knob (tune) assy, align the
two ribs of knob (tune) assy and shaft of S310.
–
Inner view
–
–
Front view
–
XDR-S60DBP
4
2-4. TELESCOPIC ANTENNA (ANT1)
2-3. KNOB (VOLUME) BLOCK
1 knob (volume) block
knob (volume) block
rib
RV401
shaft
–
Rear view
–
Note 2: When installing the knob (volume) block,
do not hit the rib of cabinet (front) at
the rib of knob (volume) block.
Note 1: When installing the knob (volume) block, align the two
ribs of knob (volume) block and shaft of RV401.
–
Inner view
–
–
Right view
–
1 screw
(M3
u 6 lock ace)
2 telescopic antenna
(ANT1)
Note 1: When installing the telescopic antenna (ANT1),
install it on after installing the cabinet (rear) block.
Note 2: Before inserting the telescopic antenna (ANT1)
to cabinet (rear) block, make sure that the plate (antenna)
terminal is pressed against the cabinet (rear) side.
check for the existence of the plate (antenna) from
the square hole lower of the screw hole.
–
Rear view
–
–
Rear view
–
plate
(antenna)
(antenna)
lower hole
screw hole