KV-AW21M80A - Sony TV Service Manual (repair manual). Page 3

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KV-AW21M80A/AW21M91A
RM-GA002
TABLE OF CONTENTS
SELF DIAGNOSTIC FUNCTION...................................... 3
1. DISASSEMBLY
1-1.
Rear Cover Removal .................................................... 5
1-2.
Speaker Removal ......................................................... 5
1-3.
Chassis Assy Removal ................................................. 5
1-4.
Service Position ........................................................... 5
1-5.
A Board Removal ........................................................ 5
1-6.
H1 Board Removal ...................................................... 5
1-7.
Picture Tube Removal .................................................. 6
2. WIRE DRESSING
2-1.
Dress DGC with Cable Tie ........................................ 7
2-2.
Install Coating earth assy, Hook Spring,
Extension to Earth Coating Assy ............................... 7
2-3.
Insert DGC Connector to CN601(A PWB) ............... 8
2-4.
Dress AC Cord, Speaker Wire(R&L), DGC Wire
& Led Assy Earth with Purse Lock PA ..................... 8
2-5.
Insert Connector DY to CNDY 1 (A PWB) .............. 8
2-6.
Dress Speaker Wire Under DGC ............................... 8
2-7.
Insert Earth Coating Assy to CN705 (C/CV PWB) .. 9
2-8.
Keep Away Lead Assy, G2 & Focus .......................... 9
2-9.
Dress AC Cord Wire to CRT Support Hook (Left) ... 9
2-10. Dress AC Cord Wire to Rail Guide Cover
Bottom (Left) ............................................................. 9
2-11. Dress Lead Assy, Speaker (Red, White + Blk)
to Loudspeaker ......................................................... 10
2-12. Dress DGC Conn is Kept Behind of DGC .............. 10
2-13. Dress Conn Assy 7P, Lead Assy Earth &
Lead Assy Jumper with Purse Lock Ø5 .................. 10
2-14. Dress Conn, Assy 7P, NS Coil, Lead Assy Earth &
Lead Assy Jumper with Purse Lock Ø5 .................. 10
2-15. Install HV Cable Combi, Holder to HV Lead
Assy (Anode Cap) .................................................... 11
2-16. Dress HV Holder To DGC (Top)(Left) with
Purse Lock Ø9 ......................................................... 11
2-17. Dress Connector DY & Connector Assy 5P
with Purse Lock Ø5 ................................................. 11
2-18. Dress ECA, Lead Assy G2 & Focus with
Purse Lock Ø5 ......................................................... 11
2-19. Dress Connector Assy 7P with Cable Tie ............... 12
2-20. Install CN001 (H PWB) to CN005 (A PWB) ......... 12
2-21. Dress AC Power Cord to Purse Lock(S)(DIA.8) .... 12
2-22. Insert Conn Assy 5P to C/CV PWB ........................ 12
2-23. Insert Conn Assy 7P to CN701 (C PWB) ............... 12
2-24. Insert Conn Assy 7P to CN701 (CV PWB) ............ 12
2-25. Dress Connector Assy 7P with Pin Lead (A705) .... 13
2-26. Dress Conn Assy 7P with Pin Lead to CV PWB .... 13
2-27. Dress Conn Assy 4P with Pin Lead ......................... 13
2-28. Insert Lead Assy, Speaker to CN200 (APWB) ....... 13
2-29. Insert Conn AC Cord Power to CN602 (A PWB) ... 13
2-30. Dress AC Cord Conn & Speaker Wire (L) with
Pin Lead (A016) ...................................................... 13
3. SET-UP ADJUSTMENTS
3-1.
Beam Landing Adjustment ........................................ 14
3-2.
Convergence Adjustment ........................................... 14
3-3.
Focus Adjustment ...................................................... 16
3-4.
G2 (SCREEN) Adjustment ........................................ 16
3-5.
White Balance Adjustment ........................................ 16
4. CIRCUIT ADJUSTMENTS
4-1.
Adjustments With Commander ................................. 17
4-2.
Adjustment Method ................................................... 18
4-3.
Picture Quality Adjustment ....................................... 37
4-3-1. P MAX/Contrast Adjustment ......................... 37
4-3-2. Sub Color Adjustment .................................... 37
4-3-3. Sub Hue Adjustment ....................................... 37
4-3-4. Sub Bright Adjustment ................................... 37
4-4.
Geometry Adjustment ................................................ 37
4-4-1. General Setting ............................................... 37
4-4-2. Pal 50Hz Normal Mode .................................. 38
5. DIAGRAMS
5-1.
Block Diagram ........................................................... 39
5-2.
Circuit Boards Location ............................................ 40
5-3.
Schematic Diagram Information ............................... 40
5-3-1. A Board — (Block 001) .................................. 41
5-3-2. A Board — (Block 002) .................................. 43
5-3-3. A Board — (Block 003) .................................. 45
5-3-4. A Board — (Block 004) .................................. 47
5-3-5. A Board — (Block 005) .................................. 49
5-3-6. A Board — (Block 006) .................................. 51
5-3-7. A Board — (Block 007) .................................. 53
5-3-8. CV Board Schematic Diagram ....................... 54
5-3-9. H1 Board Schematic Diagram ........................ 55
5-4.
Voltage Measurement and Waveforms ...................... 56
5-5.
Printed Wiring Boards ............................................... 59
5-6.
Semiconductors .......................................................... 62
6. EXPLODED VIEWS
6-1.
Chassis ....................................................................... 64
7. ELECTRICAL PARTS LIST ............................................ 66
OPERATING INSTRUCTIONS
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK 
! ON THE
SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
CAUTION
SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND
THE ANODE CAP TO THE METAL CHASSIS, CRT SHIELD,
OR CARBON PAINTED ON THE CRT, AFTER REMOVING THE
ANODE.
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