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TABLE OF CONTENTS
1. INTRODUCTION ............................................................................... 4
1.1 INTRODUCTION ........................................................................................... 4
2. INSTALLATION AND SET-UP ........................................................ 5
2.1 RECOMMENDATIONS AND PRE-REQUISITES.......................................... 5
2.2 UNPACKING ................................................................................................ 5
2.3 SMARTPUNCH INSTALLATIONS .............................................................. 5
2.4 INSTALLING THE SOUND DEADENING FOAM .......................................... 6
2.5 DOCKING BRACKET INSTALLATION ........................................................ 9
2.2 UNPACKING ................................................................................................ 5
2.3 SMARTPUNCH INSTALLATIONS .............................................................. 5
2.4 INSTALLING THE SOUND DEADENING FOAM .......................................... 6
2.5 DOCKING BRACKET INSTALLATION ........................................................ 9
3. MAINTENANCE .............................................................................. 10
3.1 DIE SET PRODUCT NUMBER LISTING .................................................... 10
3.2 INSPECTION, CLEANING, LUBRICATION ................................................ 11
3.3 GBC SERIAL NUMBER, DATE CODE........................................................ 12
3.4 DIE SET MAINTENANCE............................................................................ 13
3.5 PREVENTIVE MAINTENANCE SCHEDULE .............................................. 13
3.6 SMARTPUNCH FAQ’S................................................................................ 14
3.7 SETTING THE RIGHT EXPECTATIONS .................................................... 14
3.2 INSPECTION, CLEANING, LUBRICATION ................................................ 11
3.3 GBC SERIAL NUMBER, DATE CODE........................................................ 12
3.4 DIE SET MAINTENANCE............................................................................ 13
3.5 PREVENTIVE MAINTENANCE SCHEDULE .............................................. 13
3.6 SMARTPUNCH FAQ’S................................................................................ 14
3.7 SETTING THE RIGHT EXPECTATIONS .................................................... 14
4. ADJUSTMENTS AND SPECIAL PROCEDURES .......................... 16
4.1TOOL RECOMMENDATIONS...................................................................... 16
4.2 DIE SET POSITION CRADLE ADJUSTMENT, CENTERING PUNCHED
HOLES .............................................................................................................. 18
4.3 REMOVAL OF PUNCH MODULE ............................................................... 20
4.4 GREEN BELT REPLACEMENT, ALIGNER PANEL REMOVAL,
EXPLANATION ................................................................................................. 21
4.5 GREEN BELT REPLACEMENT, PAPER ENTRANCE SIDE ...................... 21
4.6 GREEN BELT REPLACEMENT, PAPER EXIT SIDE.................................. 27
4.7 BACK GAUGE ASSEMBLY......................................................................... 34
4.8 BACK GAUGE ASSEMBLY......................................................................... 35
4.9 TO CLEAR A PAPER JAM .......................................................................... 36
4.2 DIE SET POSITION CRADLE ADJUSTMENT, CENTERING PUNCHED
HOLES .............................................................................................................. 18
4.3 REMOVAL OF PUNCH MODULE ............................................................... 20
4.4 GREEN BELT REPLACEMENT, ALIGNER PANEL REMOVAL,
EXPLANATION ................................................................................................. 21
4.5 GREEN BELT REPLACEMENT, PAPER ENTRANCE SIDE ...................... 21
4.6 GREEN BELT REPLACEMENT, PAPER EXIT SIDE.................................. 27
4.7 BACK GAUGE ASSEMBLY......................................................................... 34
4.8 BACK GAUGE ASSEMBLY......................................................................... 35
4.9 TO CLEAR A PAPER JAM .......................................................................... 36
5. TECHNICAL TROUBLESHOOTING .............................................. 37
5.1THEORY OF OPERATION .......................................................................... 37
5.2 TROUBLESHOOTING GUIDE CHART ....................................................... 40
5.3 ELECTRICAL SCHEMATIC ........................................................................ 42
5.2 TROUBLESHOOTING GUIDE CHART ....................................................... 40
5.3 ELECTRICAL SCHEMATIC ........................................................................ 42
6. OPERATION ................................................................................... 43
6.1 OPERATING CONTROLS, PAPER PATHS................................................ 43
6.2 OPERATING & FINISHING MODES, PUNCHING PATTERNS.................. 44
6.3 CHANGING THE INTERCHANGEABLE DIE SETS.................................... 44
6.4 PUNCHING OPERATIONS ......................................................................... 45
6.5 PUNCH CHIP DRAWER ............................................................................. 45
6.2 OPERATING & FINISHING MODES, PUNCHING PATTERNS.................. 44
6.3 CHANGING THE INTERCHANGEABLE DIE SETS.................................... 44
6.4 PUNCHING OPERATIONS ......................................................................... 45
6.5 PUNCH CHIP DRAWER ............................................................................. 45
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