XR-F5100S - Sony Car Audio Service Manual (repair manual). Page 2

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2
XR-F5100S
Flexible Circuit Board Repairing
Keep the temperature of the soldering iron around 270 ˚C
during repairing.
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering
or unsoldering.
Notes on chip component replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
TABLE  OF  CONTENTS
SERVICING  NOTES
.........................................................
2
1.
GENERAL
...................................................................
3
2.
DISASSEMBLY
2-1.
Disassembly Flow ...........................................................
8
2-2.
Sub Panel Section ............................................................
8
2-3.
Mechanism Deck (MG-25L-136) ....................................
9
2-4.
MAIN Board ....................................................................
9
3.
ASSEMBLY
3-1.
Assembly Flow ................................................................ 10
3-2.
Housing ........................................................................... 11
3-3.
Arm (Suction) .................................................................. 11
3-4.
Lever (LDG-A)/(LDG-B) ................................................ 12
3-5.
Gear (LDG-FT) ............................................................... 12
3-6.
Guide (C) ......................................................................... 13
3-7.
Mounting Position of Capstan/Reel Motor (M901) ........ 13
4.
MECHANICAL  ADJUSTMENTS
....................... 14
5.
ELECTRICAL  ADJUSTMENTS
......................... 14
6.
DIAGRAMS
6-1.
Printed Wiring Board – MAIN Board – .......................... 17
6-2.
Schematic Diagram – MAIN Board (1/3) – .................... 18
6-3.
Schematic Diagram – MAIN Board (2/3) – .................... 19
6-4.
Schematic Diagram – MAIN Board (2/3) – .................... 20
6-5.
Printed Wiring Board – SUB Board – ............................. 21
6-6.
Schematic Diagram – SUB Board – ................................ 21
6-7.
Printed Wiring Board – DISPLAY Board – .................... 22
6-8.
Schematic Diagram – DISPLAY Board – ....................... 23
7.
EXPLODED  VIEWS
7-1.
Chassis Section ................................................................ 27
7-2.
Front Panel Section ......................................................... 28
7-3.
Mechanism Deck Section (MG-25L-136) ....................... 29
8.
ELECTRICAL  PARTS  LIST
................................ 30
MAIN board
SUB board
(CNP801)
mechanism deck
MAIN board (CN351)
DISPLAY board
(CN901)
connect jig
(connection cable 
for F/P to MAIN J-2502-071-1)
to the DISPLAY board (CN901) and
SUB board (CNP801).
connect jig
(connection cable J-2502-066-2)
to the MAIN board (CN351) and 
mechanism deck.
sub panel
assy
SERVICING  NOTES
SERVICE  POSITION
In checking the control board and main board, prepare two jigs
(extension (MD) cord J-2502-060-1 and
connection cable for F/P to main J-2502-072-1).
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