XM-D9001GTR - Sony Car Audio Service Manual (repair manual). Page 2

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2
XM-D9001GTR
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
 : LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
Notes on Chip Component Replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Confirming the Operation
Please confirm the car audio unit works even if REM OUT is not
connected when you connect this set with the car audio unit by the
HIGH LEVEL input.
TABLE OF CONTENTS
1. GENERAL
Location and Function of Controls .......................................... 3
Connections ............................................................................. 4
2. DISASSEMBLY
2-1.   Cover Assy .......................................................................... 7
2-2.   Top Plate Section ................................................................. 8
2-3.   AMP Board Section ............................................................ 8
2-4.   Front Panel .......................................................................... 9
2-5.   LED ILLUM Board, LED PROT Board ............................. 9
3. DIAGRAMS
3-1.   Block Diagram .................................................................. 11
3-2.   Printed Wiring Boards –AMP Section (1/2)– ................... 12
3-3.   Printed Wiring Boards –AMP Section (2/2)– ................... 13
3-4.   Schematic Diagram –AMP Section (1/2)– ........................ 14
3-5.   Schematic Diagram –AMP Section (2/2)– ........................ 15
4. EXPLODED VIEWS
4-1.   Heat Sink (Main) Section .................................................. 17
4-2.   AMP Board Section .......................................................... 18
5. ELECTRICAL PARTS LIST
........................................ 19
ATTENTION AU COMPOSANT AYANT RAPPORT
 À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 
0
 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE  DES PIÈCES
SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT.
NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES
SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL
OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
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