DAV-F200, DAV-F500, HCD-F200, HCD-F500 - Sony Audio Service Manual (repair manual)

2008H05-1

© 

2008.08

•  HCD-F200 is the DVD system, USB, tuner and video section 

in DAV-F200.

•  HCD-F500 is the DVD system, USB, tuner and video section 

in DAV-F500.

Note:
•  In this set, repair in the state of having connected with SA-

WSF200.

•  In this set, repair in the state of having connected with SA-

WSF500.

Model Name Using Similar Mechanism

NEW

DVD Mechanism Type

CDM86-DVBU101

Optical Pick-up Block Name

KHM-313CAB

Photo: HCD-F500

This product incorporates copyright protection technology that is 
protected by U.S. patents and other intellectual property rights. 
Use of this copyright protection technology must be authorized by 
Macrovision, and is intended for home and other limited viewing 
uses only unless otherwise authorized by Macrovision. Reverse 
engineering or disassembly is prohibited.

This system incorporates with Dolby* Digital and Dolby Pro Log-
ic (II) adaptive matrix surround decoder and the DTS** Digital 
Surround System.

*  Manufactured under license from Dolby Laboratories.
  Dolby, Pro Logic, and the double-D symbol are trademarks of 

Dolby Laboratories.

** Manufactured under license under U.S. Patent #’s: 5,451,942; 

5,956,674; 5,974,380; 5,978,762; 6,487,535 & other U.S. and 
worldwide patents issued & pending. DTS and DTS Digital 
Surround are registered trademarks and the DTS logos and 
Symbol are trademarks of DTS, Inc. © 1996-2007 DTS, Inc. 
All Rights Reserved.

This system incorporates High-Defi nition Multimedia Interface 
(HDMITM) technology.
HDMI, the HDMI logo and High-Defi nition Multimedia Interface 
are trademarks or registered trademarks of HDMI Licensing LLC.

“BRAVIA” is a trademark of Sony Corporation.

“S-AIR” and its logo are trademarks of Sony Corporation.

Tuner Section
System 

PLL quartz-locked digital 
synthesizer

FM tuner section
Tuning range
Canadian models: 

87.5 MHz - 108.0 MHz

 

(100 kHz step)

Other models: 

87.5 MHz - 108.0 MHz

 

(50 kHz step)

Antenna (aerial) 

FM wire antenna (aerial)

Antenna (aerial) terminals
 

75 ohms, unbalanced

Intermediate frequency  10.7 MHz

Video Section
Outputs 

VIDEO: 1 Vp-p 75 ohms

 COMPONENT:
 

Y: 1 Vp-p 75 ohms

 

P

B

/C

B

, P

R

/C

R

: 0.7 Vp-p

 75 

ohms

 HDMI 

OUT: 

Type 

A

 (19 

pin)

Inputs (Analog)
TV (AUDIO IN) 

Sensitivity: 450/250 mV

Inputs (Digital) 

SAT/CABLE (COAXIAL)

Impedance: 75 ohms
Output (Digital) (HCD-F200)
 

Impedance: 75 ohms

DVD System
Laser Semiconductor 

laser

 (DVD: 

λ = 650 nm)

 (CD: 

λ = 790 nm)

 

Emission duration: continuous

Signal format system
Canadian and Latin American models:
 NTSC
Other models: 

NTSC/PAL

USB Section
Supported bit rate
MP3 (MPEG 1 Audio Layer-3):
 

32 kbps - 320 kbps

WMA: 

48 kbps - 192 kbps

AAC: 

48 kbps - 320 kbps

Sampling frequencies
MP3 (MPEG 1 Audio Layer-3):
 32/44.1/48 

kHz

WMA: 44.1 

kHz

AAC: 44.1 

kHz

 (USB) port:

Maximum current: 500 mA

– Continued on next page –

NOTES  ON  CHIP  COMPONENT  REPLACEMENT
•  Never reuse a disconnected chip component.
•  Notice that the minus side of a tantalum capacitor may be dam-

aged by heat.

FLEXIBLE  CIRCUIT  BOARD  REPAIRING
•  Keep the temperature of soldering iron around 270 °C during 

repairing.

•  Do not touch the soldering iron on the same conductor of the 

circuit board (within 3 times).

•  Be careful not to apply force on the conductor when soldering 

or unsoldering.

COMPONENTS  IDENTIFIED  BY  MARK  0  OR  DOTTED  LINE  
WITH  MARK  0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 

LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  0  SUR  
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES  
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE  FONC-
TIONNEMENT.  NE  REMPLACER  CES  COMPOSANTS  QUE  
PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT  DON-
NÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS  
PUBLIÉS  PAR  SONY.

Control unit (HCD-F200)
Output voltage (DIGITAL MEDIA PORT)
 DC 

5 

V

Output current (DIGITAL MEDIA PORT)
 700 

mA

Dimensions (approx.) 

434 mm × 185 mm × 78 mm 
(w/h/d)

 

434 mm × 214 mm × 124 mm 
(w/h/d) with stand

Mass (approx.) 

3.6 kg

 

3.7 kg with stand

Control unit (HCD-F500)
Output voltage (DIGITAL MEDIA PORT)
 DC 

5 

V

Output current (DIGITAL MEDIA PORT)
 700 

mA

Dimensions (approx.) 

434 mm × 185 mm × 78 mm 
(w/h/d)

 

434 mm × 214 mm × 124 mm 
(w/h/d) with stand

Mass (approx.) 

3.6 kg

 

3.7 kg with stand

Design and specifi cations are subject to change without 
notice.

CAUTION
Use of controls or adjustments or performance of procedures 
other than those specifi ed herein may result in hazardous radia-
tion exposure.

When the self-diagnosis function is activated to
prevent the system from malfunctioning, a 5-
character service number (e.g., C 13 50) with a 
combination of a letter and 4 digits appears on
the TV screen or front panel display. In this case, 
check the following table.

When you turn on the system, the version 
number [VER.X.XX] (X is a number) may 
appear on the TV screen. Although this is not a 
malfunction and for Sony service use only, 
normal system operation will not be possible. 
Turn off the system, and then turn on the system 
again to operate.

C 13

• The disc is dirty.

Clean the disc with a soft cloth. 

• The disc is a format that the 

system cannot play.

C 31

The disc is not inserted correctly.
Restart the system, then re-insert 

the disc correctly.

E XX

(XX is a 
number)

To prevent a malfunction, the 
system has performed the self-
diagnosis function.
Contact your nearest Sony

dealer or local authorized Sony
service facility and give the 5-
character service number.

Example: E 61 10

C:13:50

VER.X.XX

This appliance is
classified as a CLASS 1
LASER product. This
marking is located on 
the bottom exterior.

  .............................................   4

  ..................................................................   8

3-1.   Disassembly Flow ...........................................................   10
3-2.   Panel (Stand Top) ............................................................   11
3-3.   Cover (Read-HCD), Holder (Terminal-HCD) ................   11
3-4.   Process In The Solder Bridge .........................................   12
3-5.   Optical Pick-up Block .....................................................   13
3-6.   KEY-R/FL/KEY-L/USB Board .......................................   13
3-7.   Main Block .....................................................................   14
3-8.   Shield Plate (Front) .........................................................   15
3-9.   MAIN Board Block ........................................................   15
3-10.  MAIN Board ...................................................................   16
3-11.  DMB-FIT Board .............................................................   16
3-12.  DVD Mechanism Block ..................................................   17
3-13.  Motor (Pulley) Assy (Loading) (M001) ..........................   17
3-14.  Holder (BU) Assy ...........................................................   18
3-15.  Lever (BU Lock) .............................................................   18
3-16.  Close Lever .....................................................................   19
3-17.  Lever (DIR), Gear (IDL-B) ............................................   19
3-18.  Chassis (Top) ..................................................................   20
3-19.  Lever (Loading-L/R) .......................................................   21
3-20.  Lever (Disc Sensor)/(Disc Stop) .....................................   22
3-21.  Gear (IDL-C) ..................................................................   22

TEST  MODE 

 ............................................................   23

ADJUSTMENT 

 ...........................   28

6-1.  Block Diagram - DVD SERVO Section - .......................   29
6-2.  Block Diagram - MAIN Section - ...................................   30
6-3.  Block Diagram - HDMI, VIDEO Section - ....................   31
6-4. Block 

Diagram 

 

- PANEL, POWER SUPPLY Section - ...........................   32

6-5.  Printed Wiring Boards - DMB-FIT Section (1/2) - .........   34
6-6.  Printed Wiring Boards - DMB-FIT Section (2/2) - .........   35
6-7.  Schematic Diagram - DMB-FIT Section (1/4) - .............   36
6-8.  Schematic Diagram - DMB-FIT Section (2/4) - .............   37
6-9.  Schematic Diagram - DMB-FIT Section (3/4) - .............   38
6-10.  Schematic Diagram - DMB-FIT Section (4/4) - .............   39
6-11. Printed Wiring Board 
 

- MAIN Board (Component Side) - ................................   40

6-12. Printed Wiring Board 
 

- MAIN Board (Conductor Side) - ..................................   41

6-13.  Schematic Diagram - MAIN Board (1/3) - .....................   42
6-14.  Schematic Diagram - MAIN Board (2/3) - .....................   43
6-15.  Schematic Diagram - MAIN Board (3/3) - .....................   44
6-16.  Printed Wiring Board - CENTER Board - ......................   45
6-17.  Schematic Diagram - CENTER Board - .........................   45
6-18.  Printed Wiring Board - FL Board - .................................   46
6-19.  Schematic Diagram - FL Board - ....................................   47
6-20.  Printed Wiring Boards - KEY Section - ..........................   48
6-21.  Schematic Diagram - KEY Section - ..............................   49

7-1.  Rear Cover Section .........................................................   58
7-2.  Front Panel Section .........................................................   59
7-3. Main 

Section 

...................................................................  60

7-4. Chassis 

Section 

...............................................................  61

7-5.  DVD Mechanism Deck Section-1
 (CDM86-DVBU101) 

......................................................  

62

7-6.  DVD Mechanism Deck Section-2
 (CDM86-DVBU101) 

......................................................  

63

7-7.  DVD Mechanism Deck Section-3
 (CDM86-DVBU101) 

......................................................  

64

7-8.  DVD Mechanism Deck Section-4
 (CDM86-DVBU101) 

......................................................  

65

  ..............................   66

F200: AEP and UK models

3-294-269-0[]

F200: Singapore model

3-294-270-0[]

F500: Canadian model

3-294-272-0[]

F500: Russian model

3-294-274-0[]

F500: Singapore model

3-294-275-0[]

F500: 240V AC area in E model

3-294-276-0[]

F500: Korean and Thai models

3-294-277-0[]

F500: Australian model

3-294-279-0[]

F500: Latin American model 
 

(110 – 240V AC area)

3-294-281-0[]

F500: Mexican model

3-294-282-0[]

F500: Taiwan model

3-294-283-0[]

F200: Thai model

3-452-613-0[]

F500: Iranian model

3-876-712-0[]

F500: Saudi Arabia model

4-114-165-0[]

UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with 

the lead free mark due to their particular size)

Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 

than ordinary solder.

 

Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.

 

Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if 

the heated tip is applied for too long, so be careful!

• Strong 

viscosity

 

Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.

•  Usable with ordinary solder
 

It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.

The laser diode in the optical pick-up block may suffer electrostat-
ic break-down because of the potential difference generated by the 
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.

NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission, 
observe from more than 30 cm away from the objective lens.

RELEASING  THE  DISC  SLOT  LOCK
The disc slot lock function for the antitheft of an demonstration 
disc in the store is equipped.

Releasing Procedure:
1.  Press the [

?/1

] button to turn on the system.

2.  Press the [FUNCTION] button on the remote commander to 

select “DVD”.

3. Press 

the 

[

x

] and [

Z

] button on the set simultaneously and hold 

down until “UNLOCKED” displayed on the fl uorescent indi-
cator tube (around 5 seconds).

Note: When “LOCKED” is displayed, the disc slot lock is not released by 

turning power on/off with the [?/1] button.

RELEASING  THE  DEMO  PLAY  LOCK
Releasing Procedure :
1.  Press the [

?/1

] button to turn on the system.

2.  Press the [FUNCTION] button on the remote commander to 

select “DVD”.

3.  Press the [

x

] and [

N

] button on the set simultaneously and 

hold down until “DEMO OFF” displayed on the fl uorescent 
indicator tube (around 5 seconds).

Note: When “DEMO PLAY” is displayed, the DEMO play lock is not 

released by turning power on/off with the [?/1] button.

NOTE  OF  REPLACING  THE  IC102  AND  IC103  ON  
THE  DMB-FIT  BOARD
IC102 and IC103 on the DMB-FIT board cannot exchange with 
single. When IC102 and IC103 on the DMB-FIT board is dam-
aged, exchange the entire mounted board.

BEGIN  IT  BEFORE  THE  REPAIR (HCD-F200)
When the HCD-F200 is checked, connect to SA-WSF200 (for ac-
tive speaker of DAV-F200).
Be sure in advance the SA-WSF200 is prepared.

BEGIN  IT  BEFORE  THE  REPAIR (HCD-F500)
When the HCD-F500 is checked, cannot to SA-WSF500 (for ac-
tive speaker of DAV-F500).
Be sure in advance the SA-WSF500 is prepared.