PN-ZB01 (serv.man2) - Sharp Monitor Service Manual (repair manual)

pn-zb01 (serv.man2) service manual
Model
PN-ZB01 (serv.man2)
Pages
127
Size
11.51 MB
Type
PDF
Document
Service Manual
Brand
Device
Monitor
File
pn-zb01-sm2.pdf
Date

Read Sharp PN-ZB01 (serv.man2) Service Manual online

CODE : 00Z
SERVICE MANUAL
CONTENTS
Parts marked with "!" are important for maintaining the safety of the set. Be sure to replace these parts with specified
ones for maintaining the safety and performance of the set.
PNE601SM3E
LCD MONITOR/
EXPANSION BOARD
PN-E601/PN-E521
PN-E471/PN-E421
 MODEL
PN-ZB01
      
        
 
 
                       
 LEAD-FREE SOLDER
CHAPTER 1. OUTLINE OF THE PRODUCT . . . . . . . . . . . . . . . . . 1 - 1
CHAPTER 2. INSTALLATION, ADJUSTMENT, SETTING. . . . . . . 2 - 1
CHAPTER 3. CONTROLLING THE MONITOR WITH A PC  . . . . . 3 - 1
CHAPTER 4. IMPORTANT INFORMATION FOR SERVICING 
THE DISPLAY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
CHAPTER 5. SERVICE MENU/VARIOUS SETTING TOOL 
OPERATING PROCEDURES  . . . . . . . . . . . . . . . . . 5 - 1
CHAPTER 6. FIRMWARE UPDATA PROCEDURES/EDID 
WRITING PROCEDURES  . . . . . . . . . . . . . . . . . . . . 6 - 1
CHAPTER 7. PN-E601/E521 DISASSEMBLY AND ASSEMBLY. . 7 - 1
CHAPTER 8. PN-E471 DISASSEMBLY AND ASSEMBLY  . . . . . . 8 - 1
CHAPTER 9. PN-E421 DISASSEMBLY AND ASSEMBLY  . . . . . . 9 - 1
CHAPTER 10. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . 10 - 1
CHAPTER 11. HARDWARE DESCRIPTIONS . . . . . . . . . . . . . . . . 11 - 1
i
CONTENTS
CHAPTER 1.
OUTLINE OF THE PRODUCT
1 SPECIFICATIONS
1 - 1
2 PART NAMES AND FUNCTION
1 - 8
3 SCREEN DISPLAY
1 - 12
4 OPTION
1 - 15
\
CHAPTER 2.
INSTALLATION, ADJUSTMENT, SETTING
1 INSTALLATION
2 - 1
2 ADJUSTMENT
2 - 8
3 SETTING
2 - 23
CHAPTER 3.
CONTROLLING THE MONITOR WITH A PC
1 RS-232C
3 - 1
2 LAN
3  -  18
CHAPTER 4.
IMPORTANT INFORMATION FOR SERVICING 
THE DISPLAY
1 I/F PWB, LCD MODULE, PARTS REPLACEMENT 
PROCEDURES
4 - 1
CHAPTER 5.
SERVICE MENU/VARIOUS SETTING TOOL OP-
ERATING PROCEDURES
1 OPERATING PROCEDURES
5 - 1
2 AGING
5  -  3
3 CALIBRATION
5  -  3
4 FACTORY RESET
5 - 5
5 HARDWARE CHECK
5 - 5
6 NEW FUNCTIONS FOR SERVICING
5 - 7
7 INSTRUCTIONS FOR LAUNCHER TOOL 
5 - 10
8 WHITE BALANCE SETTING PROCEDURES 
BY OSD
5 - 11
9 WHITE BALANCE SETTING TOOL OPERATING 
PROCEDURE
5 - 14
10 SERIAL NUMBER WRITING PROCEDURES
5 - 16
11 USAGE TIME SETTING PROCEDURE
5 - 17
12 MODEL NAME SETTING PROCEDURES
5 - 18
13 TEMPERATURE MONITOR SETTING PROCE-
DURES
5 - 19
14 OPERATING MANUAL OF THE LOG TOOL
5 - 22
15 MAIL DESCRIPTION CONTENT
5 - 26
16 NONDISCLOSURE SCREEN OF CONTROLLING 
THE MONITOR WITH PC (LAN)
5 - 29
CHAPTER 6.
FIRMWARE UPDATA PROCEDURES/EDID WRIT-
ING PROCEDURES
1 MAIN FIRMWARE UPDATE PROCEDURE
6 - 1
2 LAN MICROCONTROLLER FIRMWARE UPDATING 
PROCEDURES (PN-ZB01)
6 - 4
3 EDID WRITING PROCEDURES
6 - 6
CHAPTER 7.
PN-E601/E521 DISASSEMBLY AND ASSEMBLY
1 PWB AND WIRING DIAGRAM
7 - 1
2 EXPANSION COVER
7 - 3
3 REAR COVER ASSY
7 - 4
4 SHIELD PLATE ASSY
7 - 6
5 I/F PWB
7 - 7
6 POWER UNIT
7 - 8
7 AC INLET CABLE / AC SWITCH
7 - 9
8 SPEAKER L/R
7 - 10
KEY PWB
 
7 - 11
10 HANDLE ANGLE ASSY
7 - 12
11 INVERTER PWB
7 - 13
12 LCD MODULE
7 - 15
ii
CHAPTER 8.
PN-E471 DISASSEMBLY AND ASSEMBLY
1 PWB AND WIRING DIAGRAM
8 - 1
2 EXPANSION COVER
8 - 2
3 REAR COVER ASSY
8 - 3
4 ANGLE
8  -  4
5 SHIELD
8  -  5
6 I/F PWB
8 - 6
7 POWER UNIT
8 - 7
8 AC INLET CABLE / AC SWITCH
8 - 8
9 SPEAKER L/R
8 - 9
10 KEY PWB
8 - 10
11 LCD MODULE
8 - 11
CHAPTER 9.
PN-E421 DISASSEMBLY AND ASSEMBLY
1 PWB AND WIRING DIAGRAM
9 - 1
2 EXPANSION COVER
9 - 2
3 REAR COVER ASSY
9 - 3
4 ANGLE
9  -  4
5 SHIELD
9  -  5
6 I/F PWB
9 - 6
7 POWER UNIT
9 - 7
8 AC INLET CABLE / AC SWITCH
9 - 8
9 SPEAKER L/R
9 - 9
10 KEY PWB
9 - 10
11 LCD MODULE
9 - 11
CHAPTER 10.
TROUBLESHOOTING
1 THE POWER IS NOT SUPPLIED (THE LED DOES 
NOT LIGHT UP)
10 - 1
2 OPTIONAL POWER IS NOT TURNED ON
10 - 1
3 THE REMOTE CONTROL DOES NOT WORK
10 - 2
4 THE DISPLAY DOESN’T SHOW/ DISPLAY ABNOR-
MALITY
10 - 2
5 NO IMAGE IS DISPLAYED/ DISPLAY FAILURE 
(EXTENSION INTERFACE)
10 - 3
6 THE BACKLIGHT DOES NOT LIGHT UP
10 - 4
7 SOUND IS NOT REPRODUCED/ REPRODUCED 
SOUND ABNORMALITY (DISPLAY)
10 - 4
8 NO SOUND COMES OUT/ REPRODUCED SOUND 
FAILURE (EXTENSION INTERFACE)
10 - 5
9 DAISY CHAIN IS NOT MADE / DISPLAY ABNORMALITY 
(EXTENSION INTERFACE)
10 - 5
10 RS-232C CONTROL DOESN’T WORK
10 - 6
11 LAN CONTROL DOESN'T WORK (EXTENSION 
INTERFACE)
10 - 7
12 THE RED LED BLINKS
10 - 8
13 THE LED LIGHTS UP IN ORDER OF RED 
3 GREEN 
3 RED 3 GREEN
10 - 8
CHAPTER 11.
HARDWARE DESCRIPTIONS
1 CIRCUIT DESCRIPTIONS
11 - 1
2 BLOCK DIAGRAM
11 - 5
3 CONNECTOR TABLE
11 - 6
4 CIRCUIT DIAGRAM
11 - 12
PARTS LAYOUT
11 - 28
iii
 
The PWB’ s of this model employs lead-free solder. The “LF” marks indicated on the PWB’s and the Service Manual mean 
“Lead-Free” solder. Thealphabet following the LF mark shows the kind of lead-free solder. 
If the soldering iron tip is discolored black during soldering work, cleanand file the tip with steel wool or a fine filer. 
If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron 
tip after com-pletion of soldering work. 
Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently.  
Since the melting point of lead-free solder is about 220˚C, which is about 40˚C higher than that of conventional lead solder, and its 
soldering capacityis inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may 
cause land separation or mayexceed the heat-resistive temperature of components. Use enough care to separate the soldering iron 
from the PWB when completion of soldering isconfirmed. 
(2) NOTE FOR SOLDERING WORK
(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD
Since the melting point of lead-free solder thread is about 40˚C higher than that of conventional lead solder thread, the use of the 
exclusive-use solder-ing iron is recommendable. 
When repairing a lead-free solder PWB, use lead-free solder thread. Never use conventional lead solder thread, which may cause a 
breakdown or anaccident. 
Example:
 LEAD-FREE SOLDER
NOTE FOR INITIAL INTRODUCTION (WHEN PN-ZB01 (OPTIONAL) IS ATTACHED)
Since the operation is failed if there is a monitor of the same IP address setting in the connected network environment, 
perform the LAN connectionsetting and then connect to the network. 
INITIALIZATION
This monitor can remember e-mail addresses and other data.Before transferring or disposing of this monitor, initialize all settings by 
executing ALL RESET1. Excuting ALL RESET2 will not reset e-mail addresses and similar data.
The battery supplied with this product contains traces of Lead.
For EU:
For Switzerland:
The used battery is to be returned to the selling point.
For other non-EU countries:
Please contact your local authority for correct method of disposal of the used battery
.
“BATTERY DISPOSAL”
U.S.A.ANDCANADAONLY
The crossed-out wheeled bin implies that used batteries should not be put to the general householdwaste!  
There is a separate collection system for used batteries, to allow proper treatment and recycling in accordance with 
legislation. Please contact your local authority for details on the collection and recycling schemes.
THIS PRODUCT CONTAINS A LITHIUM PRIMARY (MANGANESS DIOXIDE) MEMORY BACK-UP BATTERY THAT MUST BE 
DISPOSED OF PROPERLY. PLEASE CONTACT YOUR LOCAL SHARP DEALER OR AUTHORIZED SERVICE REPRESENTATIVE 
FOR ASSISTANCE IN DISPOSING OF THIS BATTERY.
<Solder composition code of lead-free solder> 
Bi-Sn-Ag
b
p
Solder composition
Solder composition code
a
Sn-Ag-Cu
Sn-Ag-Bi
Sn-Ag-Bi-Cu
z
Sn-Zn-Bi
i
Sn-In-Ag-Bi
n
Sn-Cu-Ni
s
Sn-Ag-Sb
Bi-Sn-Ag-P
Lead-Free
Solder composition 
code (Refer to the 
table at the right.)
a
5mm
“CAUTION”
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE.  
DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS
Page of 127

Download Sharp PN-ZB01 (serv.man2) Service Manual (Repair Manual)

Here you can read online and download Sharp PN-ZB01 (serv.man2) Service Manual in PDF. PN-ZB01 (serv.man2) service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sharp PN-ZB01 (serv.man2) Monitor. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.