R-8000GK - Sharp Home Appliance Service Manual (repair manual). Page 26

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R-8000GK
24
EXHAUST DUCT REMOVAL
1. CARRY OUT 3D CHECKS.
2. Remove the back plate from the oven, referring to “BACK
PLATE REMOVAL”.
3. Remove the door assembly from the oven, referring to
“DOOR REPLACEMENT”, and remove the door springs, the
door cam right and the door cam left.
4. Remove each two (2) screws holding the oven hinges left and
right.
5. Remove the high voltage transformer, magnetron, magnetron
separator, high voltage capacitor assembly, fan motor (high
voltage transformer side) with fan motor mounting angle, and
fan motor (magnetron side), referring to their removal
procedures.
6. Disconnect the wire leads from all electrical parts except for
the turntable motor, monitor switch, secondary interlock
switch, door sensing switch and 3rd. latch switch.
7. Remove each one (1) screw holding the latch hook right and
latch hook left from the oven cavity front plate.
8. Remove each one (1) screw holding the right and left chassis
supports to the oven cavity front plate.
9. Remove the two (2) screws holding the exhaust duct to the
oven cavity. And remove it.
10. Now, exhaust duct is free.
HEATER DUCT LEFT ASSEMBLY REMOVAL
11. Remove the three (3) screws holding the damper duct
assembly to the thermal cover upper and the waveguide.
12. Remove the damper duct assembly from the oven.
13. Remove the one (1) screw holding the thermal cover back to
the separator left.
14. Remove the two (2) screws holding the separator left to the
thermal cover upper. And remove it.
15. Disconnect the connector of the touch control transformer
from the power unit.
16. Remove the one (1) screw holding the touch control
transformer to the bottom plate. And remove it.
EXHAUST DUCT, HEATER DUCT LEFT ASSEMBLY,  CONVECTION DUCT ASSEMBLY AND
HEATER DUCT UPPER ASSEMBLY REMOVAL
17. Remove the two (2) screws holding the PWB mounting angle
to the bottom plate.
18. Remove the PWB mounting angle with the power unit from
the bottom plate.
19. Remove the three (3) screws holding the thermal cover left to
the heater duct left.
20. Remove the one (1) screw holding the thermal cover left to
the thermal cover upper.
21. Straighten the three (3) tabs holding the thermal cover left to
the oven cavity, and remove the thermal cover left and the
thermal insulation left from the oven cavity.
22. Remove the two (2) screws holding the thermal cover upper
to the heater duct upper.
23. Straighten the four (4) tabs holding the thermal cover upper
to the oven cavity, and remove the thermal cover upper and
the thermal insulation upper from the oven cavity.
24. Straighten the two (2) tabs holding the thermal insulation
upper, and remove it.
25. Remove the fourteen (14) screws holding the heater duct left
to the oven cavity and the convection duct.
26. Remove the heater duct left assembly from the oven cavity.
27. Now, the heater duct left assembly is free.
CONVECTION DUCT ASSEMBLY REMOVAL
28. Remove the two (2) screws holding the convection motor
mounting angle to the bottom plate from under the bottom
plate.
29. Remove the fourteen (14) screws holding the convection
duct to the oven cavity and the heater duct upper.
30. Remove the convection duct assembly (with the jet motor)
from the oven cavity.
31. Now, the convection duct assembly (with the jet motor) is free.
HEATER DUCT UPPER ASSEMBLY REMOVAL
32. Remove the nine (9) screws holding the heater duct upper to
the oven cavity.
33. Remove the heater duct upper from the oven cavity.
34. Now, the heater duct upper assembly is free.
1. CARRY OUT 3D CHECKS.
2. Remove the back plate from the oven, referring to “BACK
PLATE REMOVAL”.
3. Remove the heater duct left assembly from the oven cavity,
referring to "EXHAUST DUCT, HEATER DUCT LEFT
ASSEMBLY, CONVECTION DUCT ASSEMBLY AND
SIDE HEATING ELEMENT REMOVAL
HEATER DUCT UPPER ASSEMBLY REMOVAL".
4. Remove the one (1) screw holding the heater mounting angle
B to the heater duct left.
5. Remove the two (2) nuts holding the side heating element to
the heater duct left.
6. Now, the side heating element is free.
JET MOTOR REMOVAL
1. CARRY OUT 3D CHECKS.
2. Remove the back plate from the oven, referring to “BACK
PLATE REMOVAL”.
3. Remove the convection duct assembly from the oven cavity,
referring to "EXHAUST DUCT, HEATER DUCT LEFT
ASSEMBLY, CONVECTION DUCT ASSEMBLY AND
HEATER DUCT UPPER ASSEMBLY REMOVAL".
4. Loosen the one (1) screw holding the convection fan assembly
to the jet motor shaft with a hexagon key wrench, and remove
the convection fan.
5. Remove the four (4) screws holding the convection motor
mounting angle to the convection duct.
6. Remove the six (6) screws holding the jet motor to the
convection motor mounting angle.
7. Remove the jet motor from the convection motor mounting angle.
8. Now, the jet motor is free.
1. CARRY OUT 3D CHECKS.
2. Remove the back plate from the oven, referring to “BACK
PLATE REMOVAL”.
3. Remove the heater duct left assembly from the oven cavity,
referring to "EXHAUST DUCT, HEATER DUCT LEFT
ASSEMBLY, CONVECTION DUCT ASSEMBLY AND
TOP HEATING ELEMENT REMOVAL
HEATER DUCT UPPER ASSEMBLY REMOVAL".
4. Remove the one (1) screw holding the heater mounting angle
A to the heater duct upper.
5. Remove the two (2) nuts and the two (2) screws holding the
top heating element to the heater duct upper.
6. Now, the top heating element is free.
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