AX-1100(R)M, AX-1100(SL)M (serv.man11). Component Replacement And Adjustment Procedure - Sharp Home Appliance Service Manual (repair manual). Page 7

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AX1100(R)M
12 – 7
[21] DOOR REPLACEMENT
1. REMOVAL
DOOR FRAME ASSEMBLY AND DOOR COVER
1. Disconnect the oven from the power supply.
2. Grip the door lever and pull it towards you and open the door
slightly.
3. Insert a putty knife (thickness of about 0.5mm) into the gap
between the door cover and door frame as shown in figure to free
engaging parts.
4. Release the door cover with the door packing from the door panel.
5. Now the door cover with the door packing is free.
NOTE: When carrying out any repair to the door, do not bend or warp
the slit choke (tabs on the door panel assembly) to prevent
microwave leakage.
6. Lift the door upwards.
7. Now, the door frame assembly is free from oven cavity.
DOOR PACKING
6. Remove the door packing from the door cover.
7. Now, the door packing is free.
DOOR PANEL AND DOOR SASH
8. Remove the seven (7) screws holding the door panel to the door
frame.
9. Now, the door panel is free.
10. Pull out the door sash from the door frame.
11. Now, the door sash is free.
DOOR OPEN HANDLE AND DOOR LEVER
10.Remove the six (6) screws holding the door open handle to the
door frame.
11.Release the two (2) tabs of the door open handle from the two (2)
holes of the door frame.
12.Now, the door open handle is free.
13.By sliding the door lever leftward, release the hole of the door lever
from the pin of the latch head L.
14.Now, the door lever is free.
DOOR GLASS
15. Remove the two (2) screws holding the two (2) glass stoppers to
the door frame.
16. Release the two (2) glass stoppers from the tabs of the door frame.
17. Now, the glass stoppers are free.
18. By sliding the door glass downwards, remove it from the door
frame.
19. Now, the door glass is free.
LATCH HEADS U, LATCH HEADS L, SPRING AND
DOOR FRAME
15.Remove the two (2) screws holding the latch angle to the door
frame.
16.Remove the latch angle with the latch head U, latch head L, latch
lever and spring from the door frame.
17.Now, the door frame is free.
18.Release the spring from the tabs of the latch angle and latch lever.
19.Now, the spring is free.
20.Remove each one (1) screw holding the latch head U and latch
head L to the latch angle.
21.Remove the latch angle from the latch head U and latch head L.
22.Remove the latch head U and latch head L from the latch lever.
23.Now, the latch head U and latch head L are free.
2. REINSTALLATION
1. Reinstall the latch head U and latch head L to the latch lever.
2. Reinstall the latch head U and latch head L to the latch angle with
the two (2) screws.
3. Reinstall the spring between the tabs of the latch angle and the
latch lever.
4. Reinstall the latch angle to the door frame with the two (2) screws.
5. Reinsert the upper edge of the door glass into the groove of the
door frame.
6. Reinstall the two (2) door stoppers to the door frame.
7. Hold the lower edge of the door glass with the two (2) door stop-
pers.
8. Hold the two (2) door stoppers with the two (2) screws.
9. Reinstall the door lever to the door frame. At this time, first, insert
the hole of the door lever to the pin of the latch head L.
10.Reinstall the door open handle to the door frame by catching the
two (2) tabs of the door open handle into the holes of the door
frame.
11.Hold the door open handle to the door frame with the six (6)
screws.
12.Reinstall the door sash to the lower side of the door frame, by
inserting the two (2) tabs of the door sash into the two (2) grooves
of the door frame.
13.Reinstall the door panel to the door frame with the seven (7)
screws.
14.Reinstall the door packing to the door cover.
Refer to “INSTALLATION OF DOOR PACKING”.
15.Locate the door panel hinge pins into the upper and lower oven
hinge holes.
16.Reinstall the door cover to the door frame.
NOTE: After any service to the door:
1) Make sure that the monitor switch, monitored interlock
switch and door sensing switch are operating properly.
(Refer to chapter “Test Procedures”.).
2) An approved microwave survey meter should be used
to assure compliance with proper microwave radiation
emission limitation standards (Refer to Microwave
Measurement Procedure.).
Door Cover
Putty Knife
Door Frame
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