Read Panasonic DP-3510 / DP-3520 / DP-4510 / DP-4520 / DP-6010 / DP-6020 (serv.man2) Other Service Manuals online
Order Number: MGCS030903C0
H21
Digital Imaging Systems
DP-3510/4510/6010
DP-3520/4520/6020
DP-3520/4520/6020
[Version 4.00]
This service information is designed for experienced repair technicians only and is not intended for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service
or repair the product or products dealt within this service information by anyone else could result in serious injury or death.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service
or repair the product or products dealt within this service information by anyone else could result in serious injury or death.
WARNING
!
2
The contents of this Service Handbook are subject to change without notice.
Published in Japan.
Published in Japan.
Information regarding Lead-Free (PbF) solder;
Distinction of PbF PCB:
PCBs (manufactured) using lead free solder will have a mark following
the PCB part numbers in a label on the PCB.
the PCB part numbers in a label on the PCB.
Caution:
Pb free solder has a higher melting point than standard solder; typically
the melting point is 50 - 70 F (30 - 40 C) higher. Please use a soldering iron
with temperature control and adjust it to 700 20 F (370 10 C). Exercise care
while using higher temperature soldering irons, do not heat the PCB for too long
to prevent solder splash or damage to the PCB.
Pb free solder will tend to splash when heated too high (about 1100 F/600 C).
ECO SOLDER M705 (available from Senju Metal Industry Co., Ltd.;
the melting point is 50 - 70 F (30 - 40 C) higher. Please use a soldering iron
with temperature control and adjust it to 700 20 F (370 10 C). Exercise care
while using higher temperature soldering irons, do not heat the PCB for too long
to prevent solder splash or damage to the PCB.
Pb free solder will tend to splash when heated too high (about 1100 F/600 C).
ECO SOLDER M705 (available from Senju Metal Industry Co., Ltd.;
URL: http://www.senju-m.co.jp) is recommended when repairing PbF PCBs.
This Product Uses Lead (Pb) Free Solder Printed Circuit
Boards (PCBs).
Boards (PCBs).
Table of Contents
3
Specifications Table ................................ 5
1.1.
Copy Function...........................................5
1.2.
Fax, Printer, Network Scanner and
Internet Fax Functions ............................13
Internet Fax Functions ............................13
1.3.
System Combination...............................22
1.4.
Options and Supplies List .......................23
Maintenance, Adjustments and
Check Points .......................................... 25
Check Points .......................................... 25
2.1.
Preventive Maintenance .........................25
2.2.
Required Tools .......................................27
2.3.
Preventive Maintenance Points ..............28
2.4.
Preventive Maintenance Check List .......30
2.5.
Resetting the P/M
(Preventive Maintenance) Counter .........32
(Preventive Maintenance) Counter .........32
2.6.
Updating the Firmware ...........................33
2.7.
Copy Quality Adjustment Procedure
(Order) ....................................................38
(Order) ....................................................38
2.8.
Adjusting the Printer Registration,
LSU Image Side to Side .........................42
LSU Image Side to Side .........................42
2.9.
QUANTUM Control in F8-14...................43
2.10. Calibrating the LCD ................................45
2.11. Firmware Recovery Procedure ...............45
2.11. Firmware Recovery Procedure ...............45
Troubleshooting .................................... 47
3.1.
Error Codes (For Copier) ........................47
3.2.
Information Codes Table
(For Facsimile)........................................61
(For Facsimile)........................................61
Service Modes........................................ 67
4.1.
Service Modes (For Copier)....................67
4.2.
Service Modes (For Facsimile) ...............98
Exploded View & Parts List ................ 128
5.1.
Destination Codes ................................129
5.2.
Cover Assembly....................................130
5.3.
Control Panel Unit.................................134
5.4.
Inverting Automatic Document
Feeder ..................................................138
Feeder ..................................................138
5.5.
Scanner Unit .........................................154
5.6.
Hopper Unit...........................................158
5.7.
Developer Unit ......................................162
5.8.
Drum Unit..............................................166
5.9.
Fuser Unit
(For DP-3520/4520/6020).....................172
(For DP-3520/4520/6020).....................172
5.10. Fuser Unit
(For DP-3510/4510/6010).....................182
5.11. Automatic Duplex Unit ..........................192
5.12. Drive Unit ............................................. 202
5.13. Paper Feed Module.............................. 210
5.14. Electrical Parts ..................................... 218
5.15. Frame Parts ......................................... 226
5.16. 1st Paper Tray...................................... 236
5.17. 2nd Paper Tray .................................... 238
5.18. Sheet Bypass ....................................... 240
5.19. 3rd / 4th Paper Tray ............................. 246
5.20. 4th Storage Tray .................................. 248
5.21. Packing and Accessories ..................... 250
5.22. Paper Exit Transportation .................... 258
5.23. PC Boards............................................ 268
5.24. 3000-Sheet Tray .................................. 278
5.25. Letter-R / Legal Size Adapter
5.13. Paper Feed Module.............................. 210
5.14. Electrical Parts ..................................... 218
5.15. Frame Parts ......................................... 226
5.16. 1st Paper Tray...................................... 236
5.17. 2nd Paper Tray .................................... 238
5.18. Sheet Bypass ....................................... 240
5.19. 3rd / 4th Paper Tray ............................. 246
5.20. 4th Storage Tray .................................. 248
5.21. Packing and Accessories ..................... 250
5.22. Paper Exit Transportation .................... 258
5.23. PC Boards............................................ 268
5.24. 3000-Sheet Tray .................................. 278
5.25. Letter-R / Legal Size Adapter
For 3000-Sheet Tray
(USA and Canada Only) ...................... 286
(USA and Canada Only) ...................... 286
5.26. System Console ................................... 288
5.27. Screw Identification Template .............. 294
5.27. Screw Identification Template .............. 294
Exploded View & Parts List
of 2-Bin Finisher (DA-FS600), 2-Bin
Saddle-Stitch Finisher (DA-FS605) .... 299
of 2-Bin Finisher (DA-FS600), 2-Bin
Saddle-Stitch Finisher (DA-FS605) .... 299
6.1.
Assembly Location Diagram ................ 299
6.2.
Attachment Parts.................................. 302
6.3.
External Covers, Panels, etc................ 304
6.4.
Finisher Main Body ............................. 308
6.5.
Harness Main Body Assembly ............. 312
6.6.
Tray Frame Assembly .......................... 314
6.7.
Tray Drive Assembly ............................ 316
6.8.
Feeder Drive Assembly........................ 318
6.9.
Feeder Assembly ................................ 320
6.10. Center Feeder Assembly ..................... 324
6.11. Buffer Upper Guide Assembly.............. 326
6.12. Inlet Feeder Assembly ......................... 328
6.13. Swing Assembly ................................... 330
6.14. Swing Guide Assembly ........................ 332
6.15. Stapler Tray Assembly ......................... 334
6.16. Stapler Assembly ................................. 338
6.17. Saddle Assembly
6.11. Buffer Upper Guide Assembly.............. 326
6.12. Inlet Feeder Assembly ......................... 328
6.13. Swing Assembly ................................... 330
6.14. Swing Guide Assembly ........................ 332
6.15. Stapler Tray Assembly ......................... 334
6.16. Stapler Assembly ................................. 338
6.17. Saddle Assembly
(2-Bin Saddle-Stitch Finisher) .............. 340
6.18. Saddle Guide Assembly
(2-Bin Saddle-Stitch Finisher) .............. 352
6.19. Stapler Assembly
(2-Bin Saddle-Stitch Finisher) .............. 354
6.20. Pass Lower Guide Assembly
(2-Bin Saddle-Stitch Finisher) .............. 356
6.21. Inner Side Plate Assembly
(2-Bin Saddle-Stitch Finisher) .............. 358
Table of Contents
4
6.22. Saddle Delivery Assembly
(2-Bin Saddle-Stitch Finisher) .............. 360
6.23. Motor Mount Assembly
(2-Bin Saddle-Stitch Finisher) .............. 362
6.24. Finisher Controller PCB Assembly....... 364
6.25. Saddle Controller PCB Assembly
6.25. Saddle Controller PCB Assembly
(2-Bin Saddle-Stitch Unit) .................... 366
6.26. List of Connectors ................................ 368
Exploded View & Parts List
of Punch Unit (DA-SP31)..................... 399
of Punch Unit (DA-SP31)..................... 399
7.1.
Assembly Location Diagram ................ 399
7.2.
Attachment Parts ................................. 400
7.3.
Punch Main Body................................. 402
7.4.
Punch Slide Assembly ......................... 406
7.5.
Punch Driver PCB Assembly ............... 408
7.6.
List Of Connectors ............................... 410
7.7.
List of Standard Fasteners................... 412
Exploded View & Parts List
of 2-Bin Finisher (DA-FS330) .............. 420
of 2-Bin Finisher (DA-FS330) .............. 420
8.1.
Finisher Mounting Kit ........................... 420
8.2.
Covers.................................................. 422
8.3.
Main Body ............................................ 424
8.4.
Transport Section 1.............................. 426
8.5.
Transport Section 2.............................. 428
8.6.
Elevate Section.................................... 430
8.7.
Finisher Driver PCB Assembly............. 432
Exploded View & Parts List
of 1-Bin Saddle-Stitch Finisher
(DA-FS355) ........................................... 435
of 1-Bin Saddle-Stitch Finisher
(DA-FS355) ........................................... 435
9.1.
Assembly Location Diagram ................ 435
9.2.
Mounting Hardware.............................. 436
9.3.
External Covers, Panels, etc................ 438
9.4.
Internal Components 1......................... 440
9.5.
Internal Components 2......................... 444
9.6.
Stack Motor Driver Assembly............... 446
9.7.
Drive Assembly .................................... 448
9.8.
Bundle Support Cover Assembly ......... 450
9.9.
Dispose Assembly ............................... 452
9.10. Paper Feeder Assembly ...................... 456
9.11. Fold Assembly ..................................... 460
9.12. Staple Assembly .................................. 466
9.13. DC Controller PCB Assembly .............. 470
9.14. List of Connectors ................................ 472
9.15. List of Electric Parts ............................. 478
9.11. Fold Assembly ..................................... 460
9.12. Staple Assembly .................................. 466
9.13. DC Controller PCB Assembly .............. 470
9.14. List of Connectors ................................ 472
9.15. List of Electric Parts ............................. 478
Exploded View & Parts List
of Punch Unit (DA-SP41)..................... 483
of Punch Unit (DA-SP41)..................... 483
10.1. Assembly Location Diagram................. 483
10.2. Puncher Assembly ............................... 484
10.3. Puncher Total Assembly ...................... 486
10.4. List of Connectors ................................ 488
10.5. List of Electric Parts.............................. 490
10.6. List of Standard Fasteners ................... 492
10.2. Puncher Assembly ............................... 484
10.3. Puncher Total Assembly ...................... 486
10.4. List of Connectors ................................ 488
10.5. List of Electric Parts.............................. 490
10.6. List of Standard Fasteners ................... 492
Alphanumerical Parts List .................. 500
