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ORDER NO. MGCS020602G0
Digital Imaging Sytems
DP-3510/4510/6010
DP-3520/4520/6020
DP-3520/4520/6020
[ Version 4.00 ]
Please file and use this manual together with the DP-3510/3520/4510/4520/6010/6020 service manual, Order No.
MGCS020201C0.
MGCS020201C0.
This service information is designed for experienced repair technicians only and is not intended for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service
or repair the product or products dealt within this service information by anyone else could result in serious injury or death.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service
or repair the product or products dealt within this service information by anyone else could result in serious injury or death.
WARNING
The contents of this Technical Guide are subject to change without notice.
Published in Japan.
Published in Japan.
Information regarding Lead-Free (PbF) solder;
Distinction of PbF PCB:
PCBs (manufactured) using lead free solder will have a mark following
the PCB part numbers in a label on the PCB.
the PCB part numbers in a label on the PCB.
Caution:
Pb free solder has a higher melting point than standard solder; typically
the melting point is 50 - 70 F (30 - 40 C) higher. Please use a soldering iron
with temperature control and adjust it to 700 20 F (370 10 C). Exercise care
while using higher temperature soldering irons, do not heat the PCB for too long
to prevent solder splash or damage to the PCB.
Pb free solder will tend to splash when heated too high (about 1100 F/600 C).
ECO SOLDER M705 (available from Senju Metal Industry Co., Ltd.;
the melting point is 50 - 70 F (30 - 40 C) higher. Please use a soldering iron
with temperature control and adjust it to 700 20 F (370 10 C). Exercise care
while using higher temperature soldering irons, do not heat the PCB for too long
to prevent solder splash or damage to the PCB.
Pb free solder will tend to splash when heated too high (about 1100 F/600 C).
ECO SOLDER M705 (available from Senju Metal Industry Co., Ltd.;
URL: http://www.senju-m.co.jp) is recommended when repairing PbF PCBs.
This Product Uses Lead (Pb) Free Solder Printed Circuit
Boards (PCBs).
Boards (PCBs).
Table of Contents
3
System Description .................................4
1.1.
Electrical Circuit Explanation ....................4
Signal Waveform.................................... 16
2.1.
Glossary of Electrical Abbreviations .......16
2.2.
SC PC Board ..........................................25
2.3.
PNL1 PC Board ......................................39
2.4.
ADF PC Board ........................................40
2.5.
SPC PC Board
................................................................50
2.6.
DRV PC Board........................................73
2.7.
ACD PC Board........................................88
2.8.
NFL PC Board ........................................90
2.9.
DC PC Board ..........................................91
2.10. DCB PC Board........................................93
2.11. CCD PCB................................................95
2.12. LSU.........................................................96
2.13. PRCON PCB ..........................................97
2.14. HVPS ......................................................98
2.15. LVPS.......................................................99
2.16. LVPS for Finisher Unit ..........................100
2.17. APF PC Board ......................................101
2.18. LCT PC Board ......................................107
2.19. FXB PC Board ......................................111
2.11. CCD PCB................................................95
2.12. LSU.........................................................96
2.13. PRCON PCB ..........................................97
2.14. HVPS ......................................................98
2.15. LVPS.......................................................99
2.16. LVPS for Finisher Unit ..........................100
2.17. APF PC Board ......................................101
2.18. LCT PC Board ......................................107
2.19. FXB PC Board ......................................111
Schematic Diagram ............................. 113
3.1.
General Circuit Diagram .......................113
3.2.
SC PC Board ........................................114
3.3.
PNL1 PC Board ....................................128
3.4.
SPC PC Board......................................134
3.5.
DRV PC Board......................................142
3.6.
ACD PC Board......................................146
3.7.
NFL PC Board ......................................147
3.8.
DC PC Board ........................................148
3.9.
APF PC Board ......................................149
3.10. LCT PC Board ......................................151
3.11. FXB PC Board ......................................153
3.11. FXB PC Board ......................................153
Electrical Circuit Diagram &
Parts List .............................................. 157
Parts List .............................................. 157
4.1.
Destination Codes ................................157
4.2.
SC PC Board [PbF]...............................158
4.3.
PNL1 PC Board [PbF]...........................182
4.4.
ADF PC Board [PbF] ............................189
4.5.
SPC PC Board [PbF] ............................195
4.6.
DRV PC Board [PbF] ............................210
4.7.
ACD PC Board (100V) [PbF]................ 218
4.8.
ACD PC Board (200V) [PbF]................ 220
4.9.
NFL PC Board [PbF] ............................ 222
4.10. DC PC Board/DCB PC Board
[PbF]..................................................... 223
4.11. PRCON PC Board [PbF] ...................... 225
4.12. APF PC Board [PbF] ............................ 226
4.13. LCT PC Board [PbF] ............................ 230
4.14. FXB PC Board [PbF] ............................ 233
4.15. MJR PC Board [PbF]............................ 240
4.12. APF PC Board [PbF] ............................ 226
4.13. LCT PC Board [PbF] ............................ 230
4.14. FXB PC Board [PbF] ............................ 233
4.15. MJR PC Board [PbF]............................ 240
4
DP-3520/4520/6020
DP-3510/4510/6010
NOV 2003
Ver. 4.00
1
System Description
1.1.
Electrical Circuit Explanation
1.1.1.
System Block Diagram
Printer
I/F
DP-3510/3520/4510/4520/6010/6020 SYSTEM BLOCK DIAGRAM
Scanner
Printer
Panel
ADF
FXB
HDD
System
SPKR
MJR
LINE
Power PC405PM
200MHz
API
DZSP58025
SIO
3ch
PCIC
INTC
USB
1.1
MAC
1284C
New ASIC (ISIS)
PCIC
PCI BUS 33MHz
PRINT
PM2C
ATC
PM2C
DRAMC
DRAMC
SCAN
CODEC B
PM-22C66M
CODEC A
PM-22C66M
SDRAM
256Mbit×16
SDRAM
256Mbit×16
DRAM
Card
16/64/128MB
Option
Super
PYXION2
PWM
PM1075
PWM
PM1075
LSU
ADFD
UDMA66
ATA 40GB
INTC
C
C
D
AFE
A/D
LVDS
DS90CR216
CLOCK
GEN
IMISM530
15.0MHz
RESET
Lamp
Inverter
ADM
PNL1
PNL3
PNL2
LCD Panel
Touch Panel
SH7041
PNL CPU
FROM
PROGRAM
32MB
UPD4992
RTC
SRAM WORK
1 MB
LCD CNTL
DCDC
INV
M16C/80
SPCPU
45:38MHz
60:55MHz
35:47MHz
Power Supply
Finisher Power
Supply
Finisher
LCT
System Console
FROM PROGRAM
4Mbit
7.16MHz
CODEC
MN86065
MODEM
195006
DAA
SPC
8
DRAMC
FROM (Image)
16Mbit×16
FROM (BIOS)
4Mbit×8
FROM (Program)
32Mbit×16
FROM (Program)
64Mbit×16
EXBUS
FROM CARD
4/8MB
OPTION
PLCC Socket
16
16
16
16
8
System Backup
Main Program
BOOT
FAX
Memory
64
Option
PLL
10/100BASE-TX
IEEE 1284
72P SO-DIMM
PCMCIA Socket
CL
SOL
Sensors
Sensors
Motor
Clutch
Solenoid
Original
Sensors
Sensor
Sensor
FAN
LM
Motor
FAN
DRV
APF
LCT
FIFO
HVPS
CL
SOL
Sensor
Motors
Clutches
Solenoid
FAN
STM
CL
Motor
Motor
CL
SIO
2ch
PWM
IPC
32.7KHz
Battery
RJ45
RJ11C
New ASIC
PW
3.3V
2.5V REG.
300mA
2.5V (PPC)
5VD
24V (PNL)
SRAM
256kbit
Drum
CDC
TDC
PLL
JTAG
I/O
Page Memory
Sort Memory
PLL
Printer I/F
LEVEL
SHIFT
RST
FROM Reset
HDD40P
PCIRESET
PCICLK
Sort Memory
Option
PCIINT USB
PCIINT3
ISISINT1
ISISINT2
ISISINT3
PCIINT1
ATAINT
PCIINT2
16MHz
33.17 MHz
1.8V REG.
300mA
1.8V (ISIS)
GPIO
IIC
SC
PW
5V
24V
PW
5V
24V
5VP
5V
3.3V
5VP
24V
5VD
5VP
24V
EEPROM (MAC)
1KBIT FM93C46
SYNCHRONOUS
PHY
DP83846
25MHz
JTAG
RS-232 BUFFER
LVDS
DS90CR215
5VP
5V
24V
PW
28P
SRAM
256kbit
FRM Socket
FRM8
FROM (Program)
64Mbit×16
16
Option
FRM8
SDRAM
128 Mbit×16
64 MB
4 MB
2MB
PCL (8MB)
PCL/PS Program (8MB)
32MB
32MB
33.333MHz
DZEP000457-1
1.8V REG.
300mA
1.8V (SP2)
3.3V
5.0V
12V REG.
150mA
24V
LVDS
DS90LV048
LVDS
DS90LV047
FROM SC
PW
24V
5VP
5V REG
100mA
LSU
PCI
3.3V
5.0V
BZ
Buzzer
Main Power
Main
Power
Main Power
PW
(5V/12V)
LVDS
DS90LV047
LD
PM
BD
CCD
CSS REMOTE
KEY
1^3
Driver
DC33
3.3V
DC12
+24V
SDRAM
128 Mbit×16
SDRAM
128 Mbit×16
SDRAM
128 Mbit×16
CLOCK
GEN
IMISM530
16.5889 MHz
CLOCK
GEN
IMISM530
25.0 MHz
CLK
BUFFER
TO CODEC A
TO CODEC B
33.17 MHz
33.17 MHz
FROM CLK Buffer
FROM CLK Buffer
ANALOG
SP Control
5V
5V
25.0
MHz
30.0
MHz
SRAM WORK
1 MB
SYNCHRONOUS
i-FAX (8MB)
LCD Controller
LCD Controller
Real time clock
32-bit Risc CPU
16-Bit Cisc CPU
Flash Memory
Scan & Printer Engine Control
IC4
IC2
IC5
IC3
IC1
Flash Memory
IC3
IC2
Flash Memory
PC100 S-DRAM Controller
IC13~16
Boot Flash ROM
I/O Controller
IC11
IC12
IC1
IC20
IC19
PHY Driver
IEEE 1284 Driver
Serial Controller
Serial Controller
PCI Controller
External BUS Controller
32-bit Risc CPU
IEEE1284 Controller
Ethernet MAC Controller
Phase Locked Loop Controller
IC18
IC28
IC32
IC33
IC46
IC45
IC29
IC41
IC42
IC25
IC43
IC30
IC26
IC37
IC36
IC38
DZAC000281
DZAC000282
Print Data Control
PCI Controller
Image CODEC
for Sort & GDI Print
Interrupt Controller
Interrupt Controller
I/O Controller
S-DRAM Controller
Scan Data Controller
Scan Control LSI
Spread Spectrum
Clock Generator
S-DRAM Controller
PM22-IF
S-DRAM Controller
Phase Locked Loop Controller
Serial Controller
IDE Controller
LCD Control
Key Control
LED Control
Power Management
Scan & Printer Engine
