MC-E983, MC-E985, MC-E987 - Panasonic Home Appliance Service Manual (repair manual). Page 13

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13
REPLACEMENT OF MAIN PARTS
5. Insert a new carbon brush and push it until the protruded
pins of the brush holder fix into the holes of the metal end.
(Fig. 10)
6.  Connect the wires according to the schematic diagram and
reassemble the remaining parts in the reverse order.
Fig. 10
Fig. 9
Fig. 8
(2) Carbon brushes 
NOTE: Replace both carbon brushes at the same time.
1.  Take out the motor assembly  and release the upper motor
cover as explained in paragraph (1) Motor, points 1-5.
2.  Remove the motor from the lower motor cover and put the
noise suppressor aside.
3.  Bend the metal end of the carbon brush holder and take out
the carbon brush. (Fig. 8 )
4.  Cut off the metal end of the carbon brush. (Fig. 9)
THERMAL CUT-OUT
1.  Take out the motor assembly  and release the upper motor
cover as explained in paragraph  (1)  Motor, points 1-5.
2.  Remove the thermal cut-out from its lodging and disconnect
the two wires (provided with quick-terminal) from the thermal
cut-out terminals. (Fig. 11 )
3. Replace the thermal cut-out with a new one. Connect the
two wires according to the schematic diagram and reinstall
it through its guides. (Fig. 12)
4. Reassemble together lower and upper motor cover, front
and central motor support.
5. Place the motor / cord reel assembly into the lower body,
connect the wires according to the schematic diagram and
reassemble the remaining parts in the reverse order.
Fig. 11
;;;;;;
;;;;;;
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Fig. 12
Cut metal end
Carbon
brush
Thermal cut-out
ON/OFF
Switch
Carbon brush
Guides
ON / OFF SWITCH
1. Remove the upper body as explained in paragraph (1)
Motor, points 1-3.
2.  Take out the ON/OFF switch and disconnect the two wires
(provided with quick-terminal) from the switch terminals.
(Fig. 13)
3. Replace the ON/OFF switch with a new one and connect
the wires according to the schematic diagram. Then place it
in its lodging and reassemble the remaining parts in the
reverse order.
Fig. 13
Fastening
points
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