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KDL-40Z5100/46Z5100/52Z5100
KDL-40Z5100/46Z5100/52Z5100
TABLE OF CONTENTS
SECTION TITLE
PAGE
SECTION TITLE
PAGE
Specifi cations ................................................................................. 4
Warnings and Cautions - English ................................................... 6
Warnings and Cautions - French .................................................... 7
Safety-Related Component Warning .............................................. 8
Safety Check-Out ......................................................................... 10
Self-Diagnostic Function ................................................................11
SECTION 1: DISASSEMBLY ............................................................... 13
1-1. Rear Cover Removal ............................................................ 13
1-1-1. KDL-40Z5100/46Z5100 Rear Cover Removal ......... 13
1-1-2. KDL-52Z5100 Rear Cover Removal ........................ 14
1-1-2. KDL-52Z5100 Rear Cover Removal ........................ 14
1-2. Switch Unit Removal ............................................................ 15
1-3. BU Board, Inverter Board (D1N Board, D2N Board,
D3N Board, or D4N Board), and
Power Board (G6N Board or G7N Board) Removal ............. 16
Power Board (G6N Board or G7N Board) Removal ............. 16
1-4. Table-Top Stand Assembly and Under Cover Removal ....... 17
1-5. Structural Parts and AC Inlet Removal ................................. 18
1-6. Loudspeaker, Under Bar, and IR/LED Removal ................... 19
1-7. LCD Panel Removal
............................................................. 20
1-7-1. Cleaning the LCD Panel ............................................ 21
WIRE DRESSING ........................................................................ 22
KDL-40Z5100 Overall View .................................................. 22
KDL-46Z5100 Overall View .................................................. 23
KDL-52Z5100 Overall View .................................................. 24
Power Supply to Tcon .......................................................... 25
Power Supply Board to Inverter Board ................................. 26
Power Supply Board to Inverter Board Caution Points ........ 27
Inverter Board Connector ..................................................... 28
Inverter Board Routing ......................................................... 29
Inverter Board Routing (Continued) ..................................... 30
LVDS Installation .................................................................. 31
KDL-46Z5100 Overall View .................................................. 23
KDL-52Z5100 Overall View .................................................. 24
Power Supply to Tcon .......................................................... 25
Power Supply Board to Inverter Board ................................. 26
Power Supply Board to Inverter Board Caution Points ........ 27
Inverter Board Connector ..................................................... 28
Inverter Board Routing ......................................................... 29
Inverter Board Routing (Continued) ..................................... 30
LVDS Installation .................................................................. 31
SECTION 2: SERVICE ADJUSTMENTS ............................................. 32
2-1. Viewing Service Adjustment Data ........................................ 32
2-2. Accessing Service Adjustment Mode ................................... 32
2-3. Using the Remote Commander to View Service Data ......... 32
2-4. Setting the Destination After Replacing the BU Board ......... 33
2-5. Resetting to Factory Defaults ............................................... 33
SECTION 3: DIAGRAMS ..................................................................... 34
3-1. Circuit Boards Location ........................................................ 34
3-2. Printed Wiring Boards and
Schematic Diagrams Information ......................................... 34
3-3. Block Diagram
...................................................................... 36
3-4. Video and Signal Flow Diagram ........................................... 37
3-5. Schematics and Supporting Information .............................. 38
BU Board Schematic Diagram (1 of 11) ............................... 38
BU Board Schematic Diagram (2 of 11) ............................... 39
BU Board Schematic Diagram (3 of 11) ............................... 40
BU Board Schematic Diagram (4 of 11) ............................... 41
BU Board Schematic Diagram (5 of 11) ............................... 42
BU Board Schematic Diagram (6 of 11) ............................... 43
BU Board Schematic Diagram (7 of 11) ............................... 44
BU Board Schematic Diagram (8 of 11) ............................... 45
BU Board Schematic Diagram (9 of 11) ............................... 46
BU Board Schematic Diagram (10 of 11) ............................. 47
BU Board Schematic Diagram (11 of 11) ............................. 48
D1N Board Schematic Diagram
BU Board Schematic Diagram (2 of 11) ............................... 39
BU Board Schematic Diagram (3 of 11) ............................... 40
BU Board Schematic Diagram (4 of 11) ............................... 41
BU Board Schematic Diagram (5 of 11) ............................... 42
BU Board Schematic Diagram (6 of 11) ............................... 43
BU Board Schematic Diagram (7 of 11) ............................... 44
BU Board Schematic Diagram (8 of 11) ............................... 45
BU Board Schematic Diagram (9 of 11) ............................... 46
BU Board Schematic Diagram (10 of 11) ............................. 47
BU Board Schematic Diagram (11 of 11) ............................. 48
D1N Board Schematic Diagram
(KDL-40Z5100/46Z5100 Only) ................................ 51
D2N Board Schematic Diagram
(KDL-40Z5100/46Z5100 Only) ................................ 54
D3N Board Schematic Diagram (KDL-52Z5100 Only) ......... 57
D4N Board Schematic Diagram (KDL-52Z5100 Only) ......... 60
G6N Board Schematic Diagram (1 of 2)
D4N Board Schematic Diagram (KDL-52Z5100 Only) ......... 60
G6N Board Schematic Diagram (1 of 2)
(KDL-40Z5100 Only) ................................................ 63
G6N Board Schematic Diagram (2 of 2)
(KDL-40Z5100 Only) ................................................ 64
G7N Board Schematic Diagram
(KDL-46Z5100/52Z5100 Only) ................................ 67
HL3 Board Schematic Diagram ............................................ 68
HSN Board Schematic Diagram ........................................... 70
HSN Board Schematic Diagram ........................................... 70
3-6. Semiconductors ................................................................... 71
SECTION 4: EXPLODED VIEWS ........................................................ 72
4-1. Rear Cover Assembly and Table-Top Stand Assembly ....... 72
4-2. Chassis ................................................................................ 73
4-3. Connectors (KDL-40Z5100/46Z5100 Only) ......................... 74
4-4. Connectors (KDL-52Z5100 Only)
......................................... 75
4-5. Bezel Assembly and LCD Panel .......................................... 76
4-6. Screw Legend ...................................................................... 77
SECTION 5: ELECTRICAL PARTS LIST ............................................ 78
APPENDIX A: ENCRYPTION KEY COMPONENTS ..........................A-1
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