KDL-40Z5100, KDL-46Z5100, KDL-52Z5100 - Sony TV Service Manual (repair manual)

kdl-40z5100, kdl-46z5100, kdl-52z5100 service manual

Model: KDL-40Z5100 KDL-46Z5100 KDL-52Z5100
Pages: 109
Size: 21.67 MB
Type: PDF
Document: Service Manual
Brand: Sony
Device: TV
File: kdl-40z5100-kdl-46z5100-kdl-52z5100.pdf
Date: 2018-11-20

Next: Sony KLV-40SL50A Service Manual

Read Sony KDL-40Z5100 / KDL-46Z5100 / KDL-52Z5100 Service Manual online

LCD DIGITAL COLOR TELEVISION
 SERVICE MANUAL 
EX2M
 
CHASSIS
 

MODEL NAME 

REMOTE COMMANDER 

DESTINATION  
9-883-822-04
KDL-40Z5100
 RM-YD029 
US/CND
KDL-40Z5100
 RM-YD029 
MX/LATIN 
AMERICA
KDL-46Z5100
 RM-YD029 
US/CND
KDL-46Z5100
 RM-YD029 
MX/LATIN 
AMERICA
KDL-52Z5100
 RM-YD029 
US/CND
KDL-52Z5100
 RM-YD029 
MX/LATIN 
AMERICA
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ORIGINAL MANUAL ISSUE DATE:  4/2009
 
: UPDATED ITEM
REVISION 
DATE 
  SUBJECT     
4/2009 
 
 
 
No revisions or updates are applicable at this time.
5/2009 
 
 
 
Added section 2-4. Setting the Destination After Replacing the BU Board. Replaced page 33.
 
 
 
 
Corrected BU Board Part Numbers for Mexico and Latin America models. Replaced page 73 & 78.
9/2009 
 
 
 
Updated Exploded View Section to remove LCD Panel specifi c information. Replaced page 76.
1/2010 
 
 
 
Updated to remove BU Board part number information. Replaced pages 73 & 78.

LCD DIGITAL COLOR TELEVISION
 SERVICE MANUAL 
EX2M
 
CHASSIS
 

MODEL NAME 

REMOTE COMMANDER 

DESTINATION  
9-883-822-04
KDL-40Z5100
 RM-YD029 
US/CND
KDL-40Z5100
 RM-YD029 
MX/LATIN 
AMERICA
KDL-46Z5100
 RM-YD029 
US/CND
KDL-46Z5100
 RM-YD029 
MX/LATIN 
AMERICA
KDL-52Z5100
 RM-YD029 
US/CND
KDL-52Z5100
 RM-YD029 
MX/LATIN 
AMERICA
Self Diagnosis
Supported model
KDL-46Z5100 
RM-YD029
BRAVIA INTERNET
VIDEO
WIDGETS
DISPLAY 
VOL CH 
MUTING 
REC 
REC PAUSE  REC STOP 
F2 
F1 
MENU 
TOP MENU
 
BD/DVD 
JUMP 
DVD AMP STB  TV 
PREV REPLAY 
ADVANCE NEXT 
THEATER SCENE
CC
WIDE 
LIGHT POWER 
TV POWER 
SYNC MENU 
PAUSE 
PLAY 
FUNCTION 
STOP 
YELLOW
BLUE
GREEN
RED

3
KDL-40Z5100/46Z5100/52Z5100
KDL-40Z5100/46Z5100/52Z5100
TABLE OF CONTENTS
SECTION TITLE   
PAGE
SECTION TITLE   
PAGE
Speciﬁ cations ................................................................................. 4
Warnings and Cautions - English ................................................... 6
Warnings and Cautions - French .................................................... 7
Safety-Related Component Warning .............................................. 8
Safety Check-Out ......................................................................... 10
Self-Diagnostic Function ................................................................11
SECTION 1:  DISASSEMBLY ............................................................... 13
1-1.  Rear Cover Removal ............................................................ 13

1-1-1.  KDL-40Z5100/46Z5100 Rear Cover Removal ......... 13
1-1-2.  KDL-52Z5100 Rear Cover Removal ........................ 14
1-2. Switch Unit Removal ............................................................ 15
1-3.  BU Board, Inverter Board (D1N Board, D2N Board, 
D3N Board, or D4N Board), and 
Power Board (G6N Board or G7N Board) Removal ............. 16
1-4.  Table-Top Stand Assembly and Under Cover Removal ....... 17
1-5.  Structural Parts and AC Inlet Removal ................................. 18
1-6.  Loudspeaker, Under Bar, and IR/LED Removal ................... 19
1-7. LCD Panel Removal 
............................................................. 20
1-7-1. Cleaning the LCD Panel ............................................ 21
WIRE DRESSING ........................................................................ 22

KDL-40Z5100 Overall View .................................................. 22
KDL-46Z5100 Overall View .................................................. 23
KDL-52Z5100 Overall View .................................................. 24
Power Supply to Tcon .......................................................... 25
Power Supply Board to Inverter Board ................................. 26
Power Supply Board to Inverter Board Caution Points ........ 27
Inverter Board Connector ..................................................... 28
Inverter Board Routing ......................................................... 29
Inverter Board Routing (Continued) ..................................... 30
LVDS Installation .................................................................. 31
SECTION 2:  SERVICE ADJUSTMENTS ............................................. 32
2-1.  Viewing Service Adjustment Data ........................................ 32
2-2. Accessing Service Adjustment Mode ................................... 32
2-3.  Using the Remote Commander to View Service Data ......... 32
2-4.  Setting the Destination After Replacing the BU Board ......... 33
2-5.  Resetting to Factory Defaults ............................................... 33
SECTION 3:  DIAGRAMS ..................................................................... 34
3-1. Circuit Boards Location ........................................................ 34
3-2.  Printed Wiring Boards and 
Schematic Diagrams Information ......................................... 34
3-3. Block Diagram 
...................................................................... 36
3-4.  Video and Signal Flow Diagram ........................................... 37
3-5. Schematics and Supporting Information .............................. 38

BU Board Schematic Diagram (1 of 11) ............................... 38
BU Board Schematic Diagram (2 of 11) ............................... 39
BU Board Schematic Diagram (3 of 11) ............................... 40
BU Board Schematic Diagram (4 of 11) ............................... 41
BU Board Schematic Diagram (5 of 11) ............................... 42
BU Board Schematic Diagram (6 of 11) ............................... 43
BU Board Schematic Diagram (7 of 11) ............................... 44
BU Board Schematic Diagram (8 of 11) ............................... 45
BU Board Schematic Diagram (9 of 11) ............................... 46
BU Board Schematic Diagram (10 of 11) ............................. 47
BU Board Schematic Diagram (11 of 11) ............................. 48
D1N Board Schematic Diagram 
(KDL-40Z5100/46Z5100 Only) ................................ 51
D2N Board Schematic Diagram 
(KDL-40Z5100/46Z5100 Only) ................................ 54

D3N Board Schematic Diagram (KDL-52Z5100 Only) ......... 57
D4N Board Schematic Diagram (KDL-52Z5100 Only) ......... 60
G6N Board Schematic Diagram (1 of 2) 
(KDL-40Z5100 Only) ................................................ 63
G6N Board Schematic Diagram (2 of 2) 
(KDL-40Z5100 Only) ................................................ 64
G7N Board Schematic Diagram 
(KDL-46Z5100/52Z5100 Only) ................................ 67

HL3 Board Schematic Diagram ............................................ 68
HSN Board Schematic Diagram ........................................... 70
3-6. Semiconductors ................................................................... 71
SECTION 4:  EXPLODED VIEWS ........................................................ 72
4-1.  Rear Cover Assembly and Table-Top Stand Assembly  ....... 72
4-2. Chassis ................................................................................ 73
4-3. Connectors (KDL-40Z5100/46Z5100 Only) ......................... 74
4-4. Connectors (KDL-52Z5100 Only) 
......................................... 75
4-5.  Bezel Assembly and LCD Panel .......................................... 76
4-6. Screw Legend ...................................................................... 77
SECTION 5:  ELECTRICAL PARTS LIST ............................................ 78
APPENDIX A:  ENCRYPTION KEY COMPONENTS ..........................A-1

4
KDL-40Z5100/46Z5100/52Z5100
KDL-40Z5100/46Z5100/52Z5100
SPECIFICATIONS
Design and speciﬁ cations are subject to change without notice.
120V-240 V AC, 50/60Hz
205W (KDL-40Z5100 Only)
240W (KDL-46Z5100 Only)
300W (KDL-52Z5100 Only)
Less than 0.1W with 120 V AC  
Less than 0.3W with 240 V AC 
Less than 20W 

VIDEO (IN) 1/2:
 
S Video (4-Pin Mini DIN (VIDEO 2 Only)
 
 
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative 
 
 
C: 0.286 Vp-p (Burst signal), 75 ohms

 Video
 
 
1.0 Vp-p, 75 ohms unbalanced, sync negative 

 Audio
   500 
mVrms 
(Typical)
   Impedance:47 
kilohms

COMPONENT IN 1/2:
 YP
B
P
R
 (Component Video)
 
 
Y:1.0 Vp-p, 75 ohms unbalanced, sync negative
 
 
P
B
:0.7 Vp-p, 75 ohms
 
 
P
R
:0.7 Vp-p, 75 ohms
 
 
Signal format: 480i, 480p, 720p, 1080i, 1080p

 AUDIO
   500 
mVrms 
(Typical) 
   Impedance: 
47 
kilohms
Power Requirements
Power Consumption (W)
 In 
Use 
(Max)
In Standby 
In DAM*

HDMI IN 1/2/3/4:
 HDMI: 
Video: 480i, 480p, 720p, 1080i,1080p, 1080/24p
 
 
 
Audio: Two channel linear PCM 32, 44.1 and 
     48 
kHz, 
 
 
 
16, 20 and 24 bits, Dolby Digital
 

AUDIO (for HDMI IN 1 Only):
   500 
mVrms 
(Typical)
   Impedance: 
47 
kilohms

AUDIO OUT:
 500 
mVrms 
(Typical)

DIGITAL AUDIO OUT (OPTICAL):
 
PCM/Dolby Digital optical signal

PC IN:
 
D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive

PC AUDIO INPUT:
 
Stereo mini jack, 500 mVrms (Typical)
 Impedance: 
47 
kilohms

USB:
 
MPEG2, MP3, and JPEG

DLNA:
 
MPEG2, LPCM, MP3, and JPEG
* Download Acquisition Mode (DAM) is used for software updates and/or collecting data for TV Guide On Screen.
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Download Sony KDL-40Z5100 / KDL-46Z5100 / KDL-52Z5100 Service Manual (Repair Manual)

Here you can read online and download Sony KDL-40Z5100 / KDL-46Z5100 / KDL-52Z5100 Service Manual in PDF. KDL-40Z5100 / KDL-46Z5100 / KDL-52Z5100 service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony KDL-40Z5100 / KDL-46Z5100 / KDL-52Z5100 TV. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.

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