KDL-40EX505, KDL-46EX505, KDL-55EX505, KDL-60EX505 - Sony TV Service Manual (repair manual). Page 22

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KDL-40EX505/46EX505/55EX505/60EX505 
 
17
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
1-4-2.  KDL-55EX505/60EX505 ONLY
A   Lift up Switch Unit and disconnect 1 connector to remove from Bezel
B   Disconnect 5 connectors from D1 Board (KDL-55EX505 Only)
C   Remove 2 screws from D1 Board (KDL-55EX505 Only)
D   Remove 2 Mini Card Spacers from D1 Board to detach from Panel (KDL-55EX505 Only)
E   Disconnect 5 connectors from G5E/G8S (Power) Boards
F   Remove 4 screws from G5E/G8S (Power) Boards
G   Remove screws from Bottom Frame to detach from LCD Panel
 
5 from KDL-55EX505 Only
 
6 from KDL-60EX505 Only
H   Remove 2 screws from Bottom Frame to detach from Bezel
I   Disconnect 5 connectors from BAL Board 
J   Remove 4 screws from BAL Board
K   Slide Side Jack Bracket to right-side of BAL Board to detach from position
L   Remove 2 screws from Main Bracket to detach from Bezel 
(KDL-60EX505 Only)
M   Remove 3 screws from Panel to detach from 
Bezel Assembly (KDL-60EX505 Only)
N   Carefully Lift up Panel to 
remove from Bezel Assembly
O   Disconnect 1 connector from 
HLR Board, then release clips  
and lift up to detach from  
position
 
NOTE: The Mini Card  
Spacers and PWB Spacers  
are not included with the  
Boards and must be  
replaced when replacing  
the Boards.  
The Main Bracket is not  
included with the Panel  
and must be reattached  
to the replacement Panel.
PWB
Spacers
Main
Bracket
O
A
D
B
N
F
E
G
J
I
K
Mini Card
Spacers
KDL-55EX505 ONLY
KDL-60EX505 ONLY
KDL-55EX505 ONLY
KDL-60EX505 ONLY
M
L
C
H
  
301 
X-2546-988-2 
BEZEL ASSEMBLY (TR55 GM)
 
 
 
(KDL-55EX505 ONLY)
  
301 
X-2546-989-1 
BEZEL ASSEMBLY (TR60 GM)
 
 
 
(KDL-60EX505 ONLY)
  
302 
A-1753-637-A 
HLR BOARD, MOUNTED
  
303 
NA 
LCD PANEL
 
 
FOR ALL LCD PANEL PART NUMBER INFORMATION
 
 
REFER TO THE LCD PANELS SERVICE MANUAL
  
304 
4-175-711-01 
BRACKET, SIDE JACK
  
305 
A-1762-365-A 
BAL BOARD, COMPLETE
 
NOTE: For BAL Board replacement, please refer to section  2-2. Adjustments After   
 
Replacing the BAL Board or the LCD Panel.
 
NOTE: Final software is not installed on this BAL Board. Install the    
 
 
 
update after replacing this board using the instructions provided with the software.
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
  
306 
1-474-203-11 
G5E (POWER) BOARD, COMPLETE
 
 
 
(KDL-55EX505 ONLY)
  
306 
1-474-207-11 
G8S (POWER) BOARD, COMPLETE
 
 
 
(KDL-60EX505 ONLY)
  
307 
A-1761-156-A 
D1 BOARD, COMPLETE
 
 
 
(KDL-55EX505 ONLY)
  
308 
1-487-735-21 
SWITCH UNIT
 
 
 
(KDL-55EX505/60EX505 ONLY)
 
 
2-580-640-01 
SCREW, +BVTP 4X16 TYPE2 IT-3
 
 
2-580-592-01 
SCREW, +PSW M3X8
 
 
4-159-298-01 
SCREW, +PSW M4X10
 
 
2-580-629-01 
SCREW, +BVST 3X8
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