KDL-40EX505, KDL-46EX505, KDL-55EX505, KDL-60EX505 - Sony TV Service Manual (repair manual). Page 21

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KDL-40EX505/46EX505/55EX505/60EX505 
 
16
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
1-4-1.  KDL-40EX505/46EX505 ONLY
A   Disconnect 1 connector from Switch Unit and lift up to remove from Bezel
B   Disconnect 4 connectors from G2HE (Power) Board (KDL-40EX505 Only)
 
Disconnect 6 connectors from GD2 (Power) Board (KDL-46EX505 Only)
C   Remove 4 screws from G2HE (Power) Board (KDL-40EX505 Only)
 
Remove 5 screws from GD2 (Power) Board (KDL-46EX505 Only)
D   Remove 2 screws from Bottom Frame to detach from Panel
E   Remove 2 screws from Bottom Frame to detach from Bezel
F   Disconnect 5 connectors from BAL Board
G   Remove 4 screws from BAL Board
H   Slide Side Jack Bracket to right-side of BAL Board to detach from position
I   Remove 1 screw from Panel to detach from Bezel (KDL-46EX505 Only)
J   Carefully Lift up Panel to remove from Bezel
K   Disconnect 1 connector from HLR Board, then release clips and lift up to remove from LED Guide
 
NOTE: The PWB Spacers are not included with the  
Boards and must be replaced when replacing the Boards. 
  
251 
X-2546-986-1 
BEZEL ASSEMBLY (TR40 GM)
 
 
 
(KDL-40EX505 ONLY)
  
251 
X-2546-987-1 
BEZEL ASSEMBLY (TR46 GM)
 
 
 
(KDL-46EX505 ONLY)
  
252 
A-1753-637-A 
HLR BOARD, MOUNTED
  
253 
NA 
LCD PANEL
 
 
FOR ALL LCD PANEL PART NUMBER INFORMATION
 
 
REFER TO THE LCD PANELS SERVICE MANUAL
  
254 
4-166-286-21 
BRACKET, SIDE JACK
 
 
 
(KDL-40EX505 ONLY)
  
254 
4-175-711-01 
BRACKET, SIDE JACK
 
 
 
(KDL-46EX505 ONLY)
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
1-4.  G2HE/GD2/G5E/G8S (POWER) BOARDS, D1 BOARD, BAL BOARD, HLR BOARD AND  
LCD PANEL REMOVAL
PWB
Spacers
K
A
J
C
B
D
E
G
F
H
I
  
255 
A-1762-365-A 
BAL BOARD, COMPLETE
 
 
NOTE: For BAL Board replacement, please refer to section 
 
 
2-2. Adjustments After Replacing the BAL Board or the LCD Panel.     
 
 
NOTE: Final software is not installed on this BAL Board. Install the update  
 
 
after replacing this board using the instructions provided with the software.
  
256 
A-1752-780-A 
G2HE (POWER) BOARD, COMPLETE
 
 
 
(KDL-40EX505 ONLY)
  
256 
1-474-205-11 
GD2 (POWER) BOARD, COMPLETE
 
 
 
(KDL-46EX505 ONLY)
  
257 
1-487-725-21 
SWITCH UNIT
 
 
2-580-640-01 
SCREW, +BVTP 4X16 TYPE2 IT-3
 
 
2-580-592-01 
SCREW, +PSW M3X8
 
 
4-159-298-01 
SCREW, +PSW M4X10
252
257
253
251
256
255
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