DPP-FP90 - Sony Other Service Manuals Service Manual (repair manual). Page 15

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3-2
DPP-FP90
3-2. MECHANICAL TROUBLESHOOTING
The troubles caused by the thermal printer can be classified into
the following 3 groups.
• Paper handling cannot be performed normally. (Paper feed/eject
trouble)
• Ink ribbon cannot be fed normally. (Ribbon trouble)
• Printing cannot be performed normally. (Printing trouble)
Example of each trouble, and the cause and remedy are described.
1.
Paper feed/eject trouble
Trouble:
• Paper cannot be fed from the paper tray.
• Although the paper is fed from the paper tray, it is
stopped halfway.
Check:
• Check if the PU lever operation is normal by
performing the mode transition operation by
Mechanic Test in the service mode.
Normal:
Other cause
Abnormal: Abnormal thermal printer
Others:
• Decrease in frictional force due to the contamination
of paper feed roller
• Abnormal installation of paper tray
Remedy:
• When the thermal printer is abnormal, replace the
thermal printer.
• When the paper feed roller contamination is the cause,
perform the cleaning (wipe dry) of paper feed roller.
• When the paper tray installation is abnormal, check
if the PU lever is placed under the tray plate and
reinstall the paper tray.
Trouble:
• Paper is normally fed, but the paper is ejected without
printing (white paper).
• Multiple sheets of paper are fed continuously.
(Multiple feed)
Cause:
   Paper detection failure
Remedy:
• Replace the MAIN board.
• If the trouble persists after the MAIN board is
replaced, replace the thermal printer.
Trouble:    Although paper is fed, it is ejected backwards as it is.
Cause:
   Paper detection failure
Remedy:
• Replace the MAIN board.
• If the trouble persists after the MAIN board is
replaced, replace the thermal printer.
Trouble:    Paper is folded and stuck in the printer, and it cannot be
   removed. (Paper jamming)
Cause:
• Abnormal thermal printer
• Abnormal print cartridge
Remedy:
• Remove the thermal printer from the lower cabinet
and remove the paper.
• When the thermal printer is abnormal, replace the
thermal printer.
• Check the print cartridge. (Deformation, damage,
slack in ribbon, etc. of print cartridge)
2.
Ribbon trouble
Trouble:
Ribbon  is wrapped around the grid roller and pinch
roller, and cannot be removed. (Ribbon jamming)
Cause:
• Abnormal print cartridge
• Abnormal thermal printer
Remedy:
• Remove the thermal printer from the lower cabinet.
Rotate the gear that is  engaged with the stepping
motor gear and remove the ribbon.
• When the thermal printer is abnormal, replace the
thermal printer.
Trouble:
• Ribbon continues to rotate at the start of printing.
• Ribbon does not rotate at the start of printing.
Cause:
• Abnormal thermal printer
• Abnormal MAIN board
• Abnormal installation of paper tray and print cartridge
Remedy:
• Replace the MAIN board.
• If the trouble persists after the MAIN board is
replaced, replace the thermal printer.
• Reinstall the paper tray and print cartridge.
Trouble:
• Paper is ejected without printing (white paper) and
“Print cartridge is not correct” is displayed.
Cause:
• Print cartridge assembly failure
• Abnormal thermal printer
• Abnormal MAIN board
Remedy:
• Replace the ribbon cassette.
• Replace the MAIN board.
• If the trouble persists after the MAIN board is
replaced, replace the thermal printer.
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