DAV-DZ100, HCD-DZ100 - Sony DVD Service Manual (repair manual). Page 3

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3
HCD-DZ100
TABLE OF CONTENTS
1.
SERVICING NOTE
...................................................
4
2.
GENERAL
...................................................................
6
3.
DISASSEMBLY
3-1.
Disassembly Flow ........................................................... 10
3-2.
Case, Front Panel Assy .................................................... 11
3-3.
FL Board .......................................................................... 12
3-4.
KEY Board, STBY Board ............................................... 12
3-5.
I/O Board, DC Fan .......................................................... 13
3-6.
DMB11 Board ................................................................. 13
3-7.
MAIN Board .................................................................... 14
3-8.
DVD Mechanism Deck (CDM85-DVBU102) ................ 15
3-9.
Tray .................................................................................. 15
3-10. Belt, MS-203 Board ........................................................ 16
3-11. Optical Pick-up (KHM-310CAA/C2NP) ........................ 17
4.
TEST MODE
............................................................... 18
5.
DIAGRAMS
5-1.
Block Diagram  – RF/SERVO Section – ......................... 24
5-2.
Block Diagram  – VIDEO Section – ............................... 25
5-3.
Block Diagram  – AMP Section – ................................... 26
5-4.
Block Diagram  – AUDIO Section – ............................... 27
5-5.
Block Diagram  – POWER Section – .............................. 28
5-6.
Printed Wiring Board  – DMB11 Board (Side A) – ........ 29
5-7.
Printed Wiring Board  – DMB11 Board (Side B) – ........ 30
5-8.
Schematic Diagram  – DMB11 Board (1/5) – ................. 31
5-9.
Schematic Diagram  – DMB11 Board (2/5) – ................. 32
5-10. Schematic Diagram  – DMB11 Board (3/5) – ................. 33
5-11. Schematic Diagram  – DMB11 Board (4/5) – ................. 34
5-12. Schematic Diagram  – DMB11 Board (5/5) – ................. 35
5-13. Printed Wiring Board  – MAIN Section (Side A) – ........ 36
5-14. Printed Wiring Board  – MAIN Board (Side B) – ........... 37
5-15. Schematic Diagram  – MAIN Board (1/7) – ................... 38
5-16. Schematic Diagram  – MAIN Board (2/7) – ................... 39
5-17. Schematic Diagram  – MAIN Board (3/7) – ................... 40
5-18. Schematic Diagram  – MAIN Board (4/7) – ................... 41
5-19. Schematic Diagram  – MAIN Board (5/7) – ................... 42
5-20. Schematic Diagram  – MAIN Board (6/7) – ................... 43
5-21. Schematic Diagram  – MAIN Board (7/7) – ................... 44
5-22. Printed Wiring Board  – PANEL Section – ..................... 45
5-23. Schematic Diagram  – PANEL Section  – ....................... 46
5-24. Printed Wiring Board  – I/O Board – .............................. 47
5-25. Schematic Diagram  – I/O Board (1/2) – ........................ 48
5-26. Schematic Diagram  – I/O Board (2/2) – ........................ 49
5-27. Printed Wiring Board  – MS-203 Board – ....................... 50
5-28. Schematic Diagram  – MS-203 Board – ......................... 50
6.
EXPLODED VIEWS
6-1.
Overall Section ................................................................ 63
6-2.
Front Panel Section ......................................................... 64
6-3.
Chassis Section ................................................................ 65
6-4.
DVD Mechanism Deck Section (CDM85-DVBU102) ... 66
7.
ELECTRICAL PARTS LIST
.................................. 67
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  
0
 SUR
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE
FONCTIONNEMENT.  NE  REMPLACER  CES  COM-  POSANTS
QUE  PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT
DONNÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS
PUBLIÉS  PAR  SONY.
SAFETY  CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable.  (See
Fig. A)
1.5 k
0.15 
µ
F
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
Fig. A.
Using an AC voltmeter to check AC leakage.
Ver. 1.2
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