XR-1100 - Sony Car Audio Service Manual (repair manual). Page 2

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2
XR-1100
TABLE  OF  CONTENTS
1.
GENERAL
Location of Controls .......................................................
3
Setting the Clock .............................................................
3
Installation .......................................................................
4
Connections .....................................................................
6
2.
DISASSEMBLY
2-1. Disassembly Flow ...........................................................
8
2-2. Front Panel Assy .............................................................
9
2-3. Mechanism Deck (MG-36SZ10-32) ...............................
9
2-4. MAIN board .................................................................... 10
2-5. Heat Sink ......................................................................... 10
2-6. Bracket (MD) .................................................................. 11
2-7. Motor (Capstan/Reel) (M901) ........................................ 11
2-8. Head (Play Back) (HP901) ............................................. 12
2-9. Main Belt, Sub Belt (C) .................................................. 13
3.
MECHANICAL  ADJUSTMENTS
....................... 14
4.
ELECTRICAL  ADJUSTMENTS
Tape Deck Section .......................................................... 14
Tuner Section .................................................................. 15
5.
DIAGRAMS
5-1. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 18
5-2. Printed Wiring Board  – MAIN Board – ........................ 19
5-3. Schematic Diagram  – MAIN Board (1/2) – .................. 20
5-4. Schematic Diagram  – MAIN Board (2/2) – .................. 21
5-5. Printed Wiring Board  – CONTROL Board – ................ 22
5-6. Schematic Diagram  – CONTROL Board – ................... 23
5-7. IC Pin Function Description ........................................... 25
6.
EXPLODED  VIEWS
6-1. General Section ............................................................... 27
6-2. Front Panel Section ......................................................... 28
6-3. Mechanism Deck Section (MG-36SZ10-32) ................. 29
7.
ELECTRICAL  PARTS  LIST
............................... 30
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
General
Outputlead 
Power antenna relay
control lead
Tone controls
Bass 
±
8 dB at 100 
Treble 
±
8 dB at 10 kHz
Power requirements
12 V DC car battery
(negative ground)
Dimensions
Approx. 188 
× 
58 
×
177 mm
(7  /   
×
 2  /  
× 
7 in.)
1
2
3
8
(w/h/d) not incl.
projecting parts and
controls
Mounting dimension
Approx. 182 
× 
53 
×
 163 mm
(7  /  
× 
2  /   
× 
6  /  in.)
1
4
1
8
1
2
(w/h/d) not incl.
projecting parts and
controls
Mass
Approx. 1.2 kg (2 lb. 10 oz.)
Supplied accessories
Parts for installation and
connections (1 set)
Design and specifications are subject to change
without notice.
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