MEX-R1 - Sony Car Audio Service Manual (repair manual). Page 2

Read Sony MEX-R1 Service Manual online

2
MEX-R1
TABLE  OF  CONTENTS
1.
SERVICING  NOTES
...............................................
3
2.
GENERAL
...................................................................
6
3.
DISASSEMBLY
3-1.
Disassembly Flow ........................................................... 10
3-2.
SUB Panel Complete Assy .............................................. 10
3-3.
DVD Mechanism Deck (MG-612-187) ........................... 10
3-4.
MAIN Board, DC Fan (25X25) (M901) ......................... 11
3-5.
Chassis (T612) SUB Assy ............................................... 11
3-6.
Roller ARM Assy ............................................................ 12
3-7.
Shassis (OP-DVD) Complete Assy ................................. 12
3-8.
Shassis (OP-DVD) SUB Assy ......................................... 13
3-9.
LE Motor Assy (612) (Loading) (M3) ............................ 13
3-10. SERVO Board .................................................................. 14
3-11. Front Back Panel (LCD) .................................................. 14
3-12. BASE Board .................................................................... 15
3-13. Display Section ................................................................ 15
3-14. Bracket (Display) ............................................................ 16
3-15. Spring (S) ........................................................................ 16
4.
ELECTRICAL  ADJUSTMENTS
SERVO Section ............................................................... 17
5.
DIAGRAMS
5-1.
Block Diagram – SERVO Section – ................................ 18
5-2.
Block Diagram – AUDIO Section – ................................ 19
5-3.
Block Diagram – MAIN Section – .................................. 20
5-4.
Printed Wiring Board 
 SERVO Section (1/2) 
− .............
22
5-5.
Printed Wiring Boards 
 SERVO Section (2/2) 
− ...........
23
5-6.
Schematic Diagram 
 SERVO Section (1/3) 
−................
24
6-7.
Schematic Diagram 
 SERVO Section (2/3) 
−................
25
6-8.
Schematic Diagram 
 SERVO Section (3/3) 
−................
26
6-9.
Schematic Diagram – MAIN Section (1/3) – .................. 27
5-10. Schematic Diagram – MAIN Section (2/3) – .................. 28
5-11. Schematic Diagram – MAIN Section (3/3) – .................. 29
5-12. Printed Wiring Board 
 MAIN Section (1/2) 
− ...............
30
5-13. Printed Wiring Boards 
 MAIN Section (2/2) 
− .............
31
5-14. Printed Wiring Board 
 BASE Board 
− ..........................
32
5-15. Schematic Diagram – BASE Board – ............................. 33
5-16. Printed Wiring Board 
 DISPLAY Board 
− ....................
34
5-17. Schematic Diagram – DISPLAY Board – ....................... 35
5-18. Printed Wiring Board 
 PRESET Board 
− ......................
36
5-19. Schematic Diagram – PRESET Board – ......................... 36
6.
EXPLODED  VIEWS
6-1.
General Section ............................................................... 55
6-2.
Front Panel Section ......................................................... 56
6-3.
DVD Mechanism Deck Section-1 (MG-612-187) .......... 57
6-4.
DVD Mechanism Deck Section-2 (MG-612-187) .......... 58
6-3.
DVD Mechanism Deck Section-3 (MG-612-187) .......... 59
7.
ELECTRICAL  PARTS  LIST
................................ 60
Notes on chip component replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
Keep the temperature of the soldering iron around 270 ˚C
during repairing.
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
CAUTION
The use of optical instruments with this
product will increase eye hazard.
CAUTION
 
:CLASS 1M VISIBLE/INVISIBLE LASER
RADIATION WHEN OPEN AND INTERLOCKS DEFEATED.
DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS.
This label is located on the drive unit's internal
chassis
This label is located on the bottom of the
chassis.
Ver. 1.4
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK 
 0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  
0
  SUR
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE
FONCTIONNEMENT.  NE  REMPLACER  CES  COM-  POSANTS
QUE  PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT
DONNÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS
PUBLIÉS  PAR  SONY.
Refer to SUPPLEMENT-1 for the MAIN board of schematic
diagram, printed wiring boards and electrical parts list of US,
Canadian and Indian models.
When repairing the set of except US, Canadian and Indian models,
refer to either of original service manual/SUPPLEMENT-1
according to the set.
Page of 73
Display

Click on the first or last page to see other MEX-R1 service manuals if exist.