CDX-GT56UI - Sony Car Audio Service Manual (repair manual)

cdx-gt56ui service manual
Model
CDX-GT56UI
Pages
56
Size
2.99 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
cdx-gt56ui.pdf
Date

Read Sony CDX-GT56UI Service Manual online

SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
SPECIFICATIONS
FM/AM COMPACT DISC PLAYER
9-893-215-04
2012G33-1
© 
2012.07
US Model
CDX-GT56UI/GT56UIW
Canadian Model
CDX-GT56UI
Ver. 1.3  2012.07
•  The tuner and CD sections have no adjustments.
AUDIO POWER SPECIFICATIONS
(US model)
CEA2006 Standard
Power Output: 17 Watts RMS 
 4 at 
4 Ohms < 1 % THD + N 
SN Ratio: 80 dBA
(reference: 1 Watt into 4 Ohms)
Model Name Using Similar Mechanism
NEW
CD Drive Mechanism Type
MG-101CA-188
Optical Pick-up Name
DAX-25A
Photo: CDX-GT56UI
Tuner section
FM
Tuning range: 
87.5 – 107.9 MHz
Antenna (aerial) terminal:
  External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (mono)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
AM
Tuning range:
 530 – 1,710 kHz
Antenna (aerial) terminal:
  External antenna (aerial) connector
Intermediate frequency: 
  9,115 kHz or 9,125 kHz/5kHz
Sensitivity: 26 
V
CD player section
Signal-to-noise ratio:
 120 dB
Frequency response: 10 – 20,000 Hz
Wow and fl utter: Below measurable limit
USB Player section
Interface:
 USB (Full-speed)
Maximum current: 1 A
Power amplifi er section
Outputs:
 Speaker outputs
Speaker impedance: 4 – 8 ohms
Maximum power output: 
 52 
 4 (at 4 ohms)
General
Outputs:
  Audio outputs terminal (rear/sub switchable)
  Power antenna (aerial) /
 Power 
amplifi er control terminal 
 (REM 
OUT)
Inputs:
  Sirius XM input terminal (CDX-GT56UI)
  Remote controller input terminal
  Antenna (aerial) input terminal
  AUX input jack (stereo mini jack)
  USB signal input connector
Power requirements: 12 V DC car battery
  (negative ground (earth))
Dimensions: Approx. 178 × 50 × 179 mm
 (7 
1
/
8
 × 2 × 7 
1
/
8
 in.) (w/h/d)
Mounting dimensions:
  Approx. 182 × 53 × 162 mm
 (7 
1
/
4
 × 2 
1
/
8
 × 6 
1
/
2
 in.) (w/h/d)
Mass: Approx. 1.2 kg (2 lb. 11 oz.)
Supplied accessories:
  Remote commander: RM-X211
  Parts for installation and connections (1 set)
Design and specifi cations are subject to change
without notice.
CDX-GT56UI/GT56UIW
CDX-GT56UI/GT56UIW
2
NOTES  ON  CHIP  COMPONENT  REPLACEMENT
• 
Never reuse a disconnected chip component.
• 
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
NOTES  ON  HANDLING  THE  OPTICAL  PICK-UP  
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by 
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission, 
observe from more than 30 cm away from the objective lens.
CAUTION
Use of controls or adjustments or performance of procedures 
other than those specifi ed herein may result in hazardous radia-
tion exposure.
If the optical pick-up block is defective, please replace the whole 
optical pick-up block.
Never turn the semi-fi xed resistor located at the side of optical 
pick-up block.
TEST  DISCS
Use following TEST DISC when this set confi rms the operation 
and checks it.
Part No.
   
Description
3-702-101-01 
DISC (YEDS-18), TEST (for CD)
4-225-203-01 
DISC (PATD-012), TEST (for CD)
SAFETY-RELATED  COMPONENT  WARNING!
COMPONENTS  IDENTIFIED  BY  MARK  
0  OR  DOTTED  LINE  
WITH  MARK  
0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT  
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  
0  SUR  
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES  
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE  FONC-
TIONNEMENT.  NE  REMPLACER  CES  COMPOSANTS  QUE  
PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT  DON-
NÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS  
PUBLIÉS  PAR  SONY.
optical pick-up
semi-fixed resistor
1. 
SERVICE  NOTE
 ......................................................  
2
2. GENERAL
 Connections 
....................................................................  
7
3. DISASSEMBLY
3-1.   Sub Panel Assy  ...............................................................   9
3-2.   CD Mechanism Block .....................................................   10
3-3.   Main Board .....................................................................   10
3-4. Servo 
Board 
....................................................................  11
3-5.  Chassis (T) Sub Assy ......................................................   12
3-6.  Roller Arm Assy ..............................................................   12
3-7. Chassis 
(OP) 
Assy 
...........................................................  13
3-8.  Chucking Arm Sub Assy .................................................   13
3-9. Sled 
Motor 
Assy 
..............................................................  14
3-10.  Optical Pick-up Section ..................................................   15
3-11. Optical Pick-up ...............................................................   15
4. DIAGRAMS
4-1.  Block Diagram –Main Section– .....................................   17
4-2.  Block Diagram –Display Section– .................................   18
4-3.  Printed Wiring Board –Main Section (1/2)– ...................   20
4-4.  Printed Wiring Boards –Main Section (2/2)– .................   21
4-5.  Schematic Diagram –Main Section (1/5)– ......................   22
4-6.  Schematic Diagram –Main Section (2/5)– ......................   23
4-7.  Schematic Diagram –Main Section (3/5)– ......................   24
4-8.  Schematic Diagram –Main Section (4/5)– ......................   25
4-9.  Schematic Diagram –Main Section (5/5)– ......................   26
4-10.  Printed Wiring Board –Key Section– .............................   27
4-11.  Schematic Diagram –Key Section– ................................   28
5. EXPLODED 
VIEWS
5-1. Main 
Section 
...................................................................  39
5-2.  Front Panel Section .........................................................   40
5-3.  CD Mechanism Section (MG-101CA-188) ....................   41
6. 
ELECTRICAL PARTS LIST
 ..................................   42
TABLE  OF  CONTENTS
SECTION  1
SERVICE  NOTE
Ver. 1.3
CDX-GT56UI/GT56UIW
3
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if 
the heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
• 
Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
EXTENSION  CABLE  AND  SERVICE  POSITION
When repairing or servicing this set, connect the jig cable (exten-
sion cable (CD mecha)) as shown below.
•  Connect the MAIN board (CN700) and the SERVO board 
(CN401) with the jig cable.
Jig cable:
Part No.
   
Description
A-1818-424-A 
EXTENSION CABLE (CD MECHA)
NOTE FOR REPLACEMENT OF THE USB CONNECTOR 
(CN902)  AND  THE  AUX  JACK (J901)
To replace the USB connector and the AUX jack requires align-
ment.
1.  Insert the USB connector and the AUX jack into the front pan-
el.
2.  Place the KEY board on the front panel and align the terminals 
of the USB connector and the AUX jack with the holes in the 
KEY board.
3.  Solder the seven terminals of the connector and three terminals 
of the jack.
KEY board
front panel
USB (socket) connector
AUX jack
Ver. 1.2
NOTE  FOR  REPLACEMENT  OF  THE  SERVO  BOARD
When repairing, the complete SERVO board should be replaced 
since any parts in the SERVO board cannot be repaired.
NOTE  FOR  REPLACEMENT  OF  THE  SENSOR  BOARD
When the SENSOR board is defective, exchange the MECHANI-
CAL BLOCK (Z) ASSY 08 (Former type) or MECHANICAL 
BLOCK (11CA) ASSY (New type).
Note: As for the mechanism deck (MG-101CA-188) carried in this 
unit, component parts have been changed from the midway 
of production. When you perform repair exchange of the 
mechanism deck (MG-101CA-188), refer to “ABOUT THE 
MG-101CA-188 OF FORMER AND NEW” on page 5.
CLEANING  THE  CONNECTORS
The unit may not function properly if the connectors 
between the unit and the front panel are not clean. In order 
to prevent this, detach the front panel and clean the 
connectors with a cotton swab. Do not apply too much force. 
Otherwise, the connectors may be damaged. 
Notes
t For safety, turn off the ignition before cleaning the connectors, 
  and remove the key from the ignition switch.
t Never touch the connectors directly with your fingers or with 
  any metal device.
SERVO board
(CN401)
MAIN board
(CN700)
extension cable (CD mecha)
CDX-GT56UI/GT56UIW
4
NOTE  THE  MAIN  BOARD  OR  SYSTEM  CONTROLLER 
(IC501) REPLACING
When the MAIN board or system controller (IC501) is replaced, 
the destination setting is necessary. 
1. Destination 
Setting
Set destination according to the procedure below.
1-1.  Setting the Destination Code
1.  In the state of source off (the clock is displayed), enter the test 
mode by pressing the buttons in order of the [4] 
t [5] t [6] 
(press only the [6] button for two seconds).
2.  In the state in which the system controller version is displayed 
on the liquid crystal display, enter the destination setting mode 
by pressing the buttons in order of the [SEEK +] 
t [SEEK –] 
t [PUSH ENTER/SELECT].
3.  Input the alphanumeric character of 12 digits of “F    XXXXXX” 
displayed on the liquid crystal display, and execute the destina-
tion setting.
Note: Refer to following “1-3. Entering the Destination Code” for opera-
tion method.
4.  The resetting operation is executed by pressing the [SOURCE/
OFF] button for 1 second after the setting ends, and the unit 
returns to the normal condition.
1-2.  Display in Destination Setting Mode
12 digits
OP0
OP2 OP1
OP3
OP4
OP5
X
X
X
X
X
X
F
1-3.  Entering the Destination Code
• 
Method of operation by main unit
1.  Rotate the control dial, and select the alphanumeric character 
of “0 to F”.
2.  The digit advances by pressing the [PUSH ENTER/SELECT] 
or [SEEK +] button.
 
The digit returns by pressing the [ ] or [SEEK –] button.
3.  The setting is completed by pressing the [PUSH ENTER/
SELECT] button, and the initialization operation is done.
• 
Method of operation by remote commander
OFF
PTY
DSPL/
SCRL
SOUND
SOURCE
MODE
2
5
AT T
VO L
+
+
MENU
ENTER
PA US E
1. Press 
the 
[ ] or [ ] button, and select the alphanumeric char-
acter of “0 to F”.
2.  The digit advances by pressing the [
] button.
 
The digit returns by pressing the [
] button.
3.  The setting is completed by pressing the [ENTER] button, and 
the initialization operation is done.
1-4. Destination Code
Model
Destination
OP5 OP4 OP3 OP2 OP1 OP0
CDX-GT56UI
US, Canadian
0
1
C
3
1
2
CDX-GT56UIW US
0
1
C
3
2
2
2. Confi rmation After Destination Setting
Execute the following operation after completing the destination 
setting, and confi rm a correct destination was set.
Destination setting checking method:
1.  In the state of source off (the clock is displayed on the liquid 
crystal display),  enter the test mode by pressing the buttons in 
order of the [4] 
t [5] t [6] (press only the [6] button for two 
seconds).
2.  In the state in which the system controller version is displayed 
on the liquid crystal display, enter the destination setting value 
display mode by pressing the [DSPL] button.
3.  Confi rm the alphanumeric character of 12 digits of “F    XXXXXX” 
displayed in liquid crystal display is an value correctly input.
4.  The resetting operation is executed by pressing the [SOURCE/
OFF] button for 1 second after the confi rming ends, and the 
unit returns to the normal condition.
Page of 56
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Download Sony CDX-GT56UI Service Manual (Repair Manual)

Here you can read online and download Sony CDX-GT56UI Service Manual in PDF. CDX-GT56UI service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony CDX-GT56UI Car Audio. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.