CDX-656, CDX-656X - Sony Car Audio Service Manual (repair manual). Page 3

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3
CDX-656/656X
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
TABLE  OF  CONTENTS
SERVICING NOTES
..........................................................
2
1.
GENERAL
...................................................................
4
Installation .......................................................................
5
Connections .....................................................................
5
2.
DISASSEMBLY
2-1. Disassembly Flow ...........................................................
6
2-2. Case (Upper. T), Front Panel Assy .................................
6
2-3. Mechanism Deck (MG-251B-137) .................................
6
2-4. JACK Board ....................................................................
7
2-5. MAIN Board, Slide Variable Resistor
(Elevator Height Sensor) (RV202) .................................
7
2-6. ELJ Motor Assy (Elevator) (M104) ................................
8
2-7. Escutcheon (T) ................................................................
8
2-8. Chassis (U.S) Sub Assy ..................................................
9
2-9. Chassis Assy ....................................................................
9
2-10. RF Board ......................................................................... 10
2-11. Sled Motor Assy (251) (M101),
Optical Pick-up (KSS-720A or KSS-721A) ................... 10
2-12. LSW Board, Spindle Motor (S) Sub Assy (M102) ........ 11
2-13. ELJ Motor Assy (Chucking) (M103) ............................. 11
3.
ASSEMBLY
3-1. Assembly Flow ................................................................ 12
3-2. Optical Pick-up Complete Assy ...................................... 12
3-3. Gear (Lomini)/(Load 1) Assy ......................................... 13
3-4. Operation Check ............................................................. 13
4.
MECHANICAL  ADJUSTMENT
.......................... 14
5.
ELECTRICAL  CHECK
.......................................... 15
6.
DIAGRAMS
6-1. Block Diagram  – SERVO Section – .............................. 17
6-2. Block Diagram  – BUS CONTROL/
POWER SUPPLY Section – ........................................... 18
6-3. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 19
6-4. Printed Wiring Boards  – RF/LSW Boards – ................. 20
6-5. Schematic Diagram  – RF/LSW Boards – ...................... 21
6-6. Printed Wiring Boards
– MAIN Board (Component Side) – .............................. 22
6-7. Printed Wiring Boards
– MAIN (Conductor Side)/SWITCH Boards – .............. 23
6-8. Schematic Diagram  – MAIN Board (1/2) – .................. 24
6-9. Schematic Diagram
– MAIN (2/2)/SWITCH Boards – .................................. 25
6-10. Printed Wiring Boards  – JACK Board – ........................ 26
6-11. Schematic Diagram – JACK Board – ............................. 26
6-12. IC Pin Function Description ........................................... 30
7.
EXPLODED  VIEWS
7-1. Case Section .................................................................... 33
7-2. Mechanism Deck Section-1 (MG-251B-137) ................ 34
7-3. Mechanism Deck Section-2 (MG-251B-137) ................ 35
7-4. Mechanism Deck Section-3 (MG-251B-137) ................ 36
7-5. Mechanism Deck Section-4 (MG-251B-137) ................ 37
8.
ELECTRICAL  PARTS  LIST
............................... 38
TEST DISC
This set can playback a CD-R, CD-RW for audio use. When test
this set, use the following test disc.
Test disc for CD-R: TCD-R082LMT (Part No.: J-2501-063-1)
Test disc for CD-RW: TCD-W082L (Part No.: J-2501-063-2)
Notes on CD-R/CD-RW discs
• You can play CD-Rs/CD-RWs (recordable CDs/
rewritable CDs) designed for audio use on this unit
(fig. 
H
).
• Some CD-Rs/CD-RWs (depending on the equipment
used for its recording or the condition of the disc) may
not play on this unit.
• You cannot play a CD-R/CD-RW that is not finalized*.
A process necessary for a recorded CD-R/CD-RW disc to be
played on the audio CD player.
H
Look for this mark to distinguish CD-Rs/CD-RWs for audio use.
This mark denotes that a disc is not for audio use.
Ver. 1.1
DISCRIMINATION  OF  OPTICAL  PICK-UP
In this set, OPTICAL PICK-UP has been changed in the midway
of production. Perform the repairing after confirming the type by
discrimination without fail.
Also, the SCREW to install the LEAF SPRING (FEED) has been
changed simultaneously. Use the SCREW that suits each OPTICL
PICK-UP.
KSS-721A
OPTICAL
PICK-UP
SCREW that
installs LEAF
SPRING (FEED)
Part No. 8-820-165-06
Part No. 3-909-607-01
KSS-720A
Part No. 8-820-103-11
Part No. 7-627-553-37
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