CDX-454RF, CDX-454XRF - Sony Car Audio Service Manual (repair manual). Page 2

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CDX-454RF/454XRF
TABLE  OF  CONTENTS
1.
SERVICING NOTES
................................................
3
2.
GENERAL
Location of controls ........................................................
4
Installation .......................................................................
5
Connections .....................................................................
7
3.
DISASSEMBLY
3-1. Disassembly  Flow ..........................................................
8
3-2. Case (Upper. T), Front Panel Assy .................................
9
3-3. Mechanism Deck (MG-251A-137) ................................
9
3-4. FM Board ........................................................................ 10
3-5. MAIN Board, Slide Variable Resistor
(Elevator Height Sensor) (RV202) ................................. 10
3-6. ELJ Motor Assy (Elevator) (M104) ................................ 11
3-7. Escutcheon (T) ................................................................ 11
3-8. Chassis (U.S) Sub Assy .................................................. 12
3-9. Chassis assy ..................................................................... 12
3-10. RF Board ......................................................................... 13
3-11. Sled Motor Assy (251) (M101),
Optical Pick-up (KSS-720A) .......................................... 13
3-12. LSW Board, Spindle Motor (S) Sub Assy (M102) ........ 14
3-13. ELJ Motor Assy (Chucking) (M103) ............................. 14
4.
ASSEMBLY
4-1. Assembly Flow ................................................................ 15
4-2. Optical Pick-up Complete Assy ...................................... 15
4-3. Gear (Lomini)/(Load 1) Assy ......................................... 16
4-4. Operation Check ............................................................. 16
5.
MECHANICAL  ADJUSTMENTS
....................... 17
6.
ELECTRICAL  CHECK
.......................................... 18
7.
DIAGRAMS
7-1. Block Diagram  – SERVO Section – .............................. 21
7-2. Block Diagram  – MAIN Section – ................................ 22
7-3. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 23
7-4. Printed Wiring Boards  – RF/LSW Boards – ................. 24
7-5. Schematic Diagram  – RF/LSW Boards – ...................... 25
7-6. Printed Wiring Board
– MAIN Board (Component Side) – .............................. 26
7-7. Printed Wiring Boards
– MAIN (Conductor Side)/SW Boards – ....................... 27
7-8. Schematic Diagram  – MAIN Board (1/2) – .................. 28
7-9. Schematic Diagram  – MAIN (2/2)/SW Boards – ......... 29
7-10. Printed Wiring Board  – FM Board – ............................. 30
7-11. Schematic Diagram – FM Board – ................................. 31
7-12. IC Pin Function Description ........................................... 36
8.
EXPLODED  VIEWS
8-1. General Section-1 ............................................................ 38
8-2. General Section-2 ............................................................ 39
8-3. Mechanism Deck Section-1 (MG-251A-137) ................ 40
8-4. Mechanism Deck Section-2 (MG-251A-137) ................ 41
8-5. Mechanism Deck Section-3 (MG-251A-137) ................ 42
8-6. Mechanism Deck Section-4 (MG-251A-137) ................ 43
9.
ELECTRICAL  PARTS  LIST
............................... 44
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  
0
SUR  LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE
DES  PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ
DE  FONCTIONNEMENT.  NE  REMPLACER  CES  COM-
POSANTS  QUE  PAR  DES  PIÈCES  SONY  DONT  LES
NUMÉROS  SONT  DONNÉS  DANS  CE  MANUEL  OU
DANS  LES  SUPPLÉMENTS  PUBLIÉS  PAR  SONY.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
0
  OR  DOTTED
LINE  WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS
AND  IN  THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE
OPERATION.  REPLACE  THESE  COMPONENTS  WITH
SONY  PARTS  WHOSE  PART  NUMBERS  APPEAR  AS
SHOWN  IN  THIS  MANUAL  OR  IN  SUPPLEMENTS  PUB-
LISHED  BY  SONY.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
OPTICAL
PICK-UP
BLOCK
SEMI-FIXED
RESISTOR
US/Canadian model:
If the optical pick-up block is defective, please replace the whole
optical pick-up block.
Never turn the semi-fixed resistor located at the side of optical
pick-up block.
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