ZS-2000 - Sony Audio Service Manual (repair manual). Page 3

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– 3 –
SECTION 1
SERVICING NOTES
This Compact Disc player
is classified as a CLASS 1
LASER product.
The CLASS 1 LASER
PRODUCT label is located
on the bottom exterior.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL
OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
1-1. NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
1-2. NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emis-
sion, observe from more than 30 cm away from the objective lens.
1-3. NOTES ON CHIP COMPONENT REPLACEMENT
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
1-4. FLEXIBLE CIRCUIT BOARD REPAIRING
• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
1-5. LASER DIODE AND FOCUS SEARCH
OPERATION CHECK
1. Close the lid for CD.
2. Press CD u button.
3. Confirm the laser diode emission while observing the objecting
lens.  When there is no emission, Auto Power Control circuit or
Optical Pick-up is broken.
Objective lens moves up and down once for the focus search.
1-6. CAUTION DURING WHEN MOUNTING THE
PULLEY FOR THE LOADING MOTOR
Make the following adjustment when mounting the loading motor
(part number: 1-698-999-11) and motor pulley (part number: 2-
627-174-01) of the CD section.
CAUTION
Use of controls or adjustments or performance of proce-
dures other than those specified herein may result in haz-
ardous radiation exposure.
pulley
M790
0.9 to 1.1 mm
Install the pulley to the motor.
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