STR-DG2100 - Sony Audio Service Manual (repair manual). Page 3

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3
STR-DG2100
Notes on chip component replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK 
 0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
SAFETY  CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable.  (See
Fig. A)
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
0.15 
µ
F
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
TABLE  OF  CONTENTS
1.
SERVICING  NOTES
..............................................
5
2.
GENERAL
..................................................................
8
3.
DISASSEMBLY
3-1.
Disassembly Flow .......................................................... 12
3-2.
Case ................................................................................ 13
3-3.
Front Panel Block ........................................................... 13
3-4.
Tuner (FM/AM) .............................................................. 14
3-5.
D.AUDIO Board, DSP Board ......................................... 14
3-6.
TUNER Board, CONTROL Board ................................ 15
3-7.
SUB WOOFER Board, S_SPTM Board ........................ 15
3-8.
D_VIDEO Board ............................................................ 16
3-9.
A_VIDEO Board ............................................................ 16
3-10. MAIN Board, C_SPTM Board ....................................... 17
3-11. AC Board, Power Transformer (T001) ........................... 18
3-12. Power AMP Block .......................................................... 18
4.
TEST  MODE
............................................................. 19
5.
ELECTRICAL  ADJUSTMENTS
........................ 23
6.
DIAGRAMS
6-1.
Block Diagram – CONTROL Section – ......................... 24
6-2.
Block Diagram – DSP Section – .................................... 25
6-3.
Block Diagram – DIGITAL AUDIO Section – .............. 26
6-4.
Block Diagram – HDMI Section – ................................. 27
6-5.
Block Diagram – VIDEO PROCESS Section – ............. 28
6-6.
Block Diagram – ANALOG AUDIO Section – ............. 29
6-7.
Block Diagram – POWER AMP Section – .................... 30
6-8.
Block Diagram – VIDEO Section – ............................... 31
6-9.
Block Diagram – PANEL, XM/SIRIUS RECEIVER,
DMPORT Section – ........................................................ 32
6-10. Block Diagram – POWER SUPPLY Section – .............. 33
6-11. Schematic Diagram – D.AUDIO Board (1/5) – ............. 35
6-12. Schematic Diagram – D.AUDIO Board (2/5) – ............. 36
6-13. Schematic Diagram – D.AUDIO Board (3/5) – ............. 37
6-14. Schematic Diagram – D.AUDIO Board (4/5) – ............. 38
6-15. Schematic Diagram – D.AUDIO Board (5/5) – ............. 39
6-16. Printed Wiring Board
– D.AUDIO Board (Component Side) – ........................ 40
6-17. Printed Wiring Board
– D.AUDIO Board (Conductor Side) – .......................... 41
6-18. Printed Wiring Board
– TUNER Board (Component Side) (Suffix-12) – ......... 42
6-19. Printed Wiring Board
– TUNER Board (Conductor Side) (Suffix-12) – .......... 43
6-20. Printed Wiring Board
– TUNER Board (Component Side) (Suffix-13) – ......... 44
6-21. Printed Wiring Board
– TUNER Board (Conductor Side) (Suffix-13) – .......... 45
6-22. Schematic Diagram – TUNER Board (1/2) – ................ 46
6-23. Schematic Diagram – TUNER Board (2/2) – ................ 47
6-24. Printed Wiring Board
– DSP Board (Side A) (Suffix-11) – ............................... 48
6-25. Printed Wiring Board
– DSP Board (Side B) (Suffix-11) – ............................... 49
6-26. Printed Wiring Board
– DSP Board (Side A) (Suffix-12) – ............................... 50
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