Read Sony HCD-HPZ7 / HCD-HPZ9 Service Manual online
SERVICE MANUAL
US Model
HCD-HPZ9
Canadian Model
HCD-HPZ7/HPZ9
AEP Model
UK Model
HCD-HPZ7
E Model
HCD-HPZ7/HPZ9
Australian Model
HCD-HPZ9
Ver. 1.3 2005.08
HCD-HPZ7/HPZ9
SUPPLEMENT-1
Subject:
Addition of new type models
Note 1:
New type models
HPZ7 : CND, AEP, UK, CET
HPZ9 : US, CND
HPZ7 : CND, AEP, UK, CET
HPZ9 : US, CND
Note 2:
The new type model can be identified from the old
type model by the following fig.
type model by the following fig.
• Abbreviation
CND : Canadian model
CET : East European and Russian model
CET : East European and Russian model
9-879-566-81
AU-TC board
AU-TC board
SHIELD board
(HPZ7:AEP, UK, CET
model only)
(HPZ7:AEP, UK, CET
model only)
four screws
three screws
three screws
two screws
Old type model
New type model
2
HCD-HPZ7/HPZ9
TABLE OF CONTENTS
1.
DISASSEMBLY
1-1.
Disassembly Flow-1 ........................................................
3
1-2.
Disassembly Flow-2 ........................................................
4
1-3.
Optical Pick-up Block .....................................................
5
1-4.
Side Plate (L) (R), Top Panel Section ..............................
6
1-5.
Mechanical Deck .............................................................
6
1-6.
Front Panel Section .........................................................
7
1-7.
PANEL (1) Board And PANEL (2) Board ......................
7
1-8.
MAIN Board ....................................................................
8
1-9.
AMP Section ...................................................................
8
1-10. AMP Board ......................................................................
9
1-11. Rear Panel Section ...........................................................
9
1-12. Tuner, DC Fan ................................................................. 10
1-13. POWER Board ................................................................ 10
1-14. CD Mechanism Deck (CDM82C-K6BD83) ................... 11
1-15. Plate (Cover Top) ............................................................. 12
1-16. Top Section ...................................................................... 12
1-17. Arm Section ..................................................................... 13
1-18. CD Mechanism Deck Section ......................................... 14
1-19. Sub Gear (2 Step), Sub Slider Assy ................................. 15
1-20. Arm (R) ........................................................................... 16
1-21. Gear (Stock Planet) (Right) ............................................. 17
1-22. Lever (Sub Gear Back L) ................................................ 17
1-23. Arm (L) ............................................................................ 18
1-24. Gear (Stock Rot Long) (Left) .......................................... 19
1-25. Gear (Stock Rot Short) (Right) ....................................... 19
1-26. Stocker (1) Assy To Stocker (5) Assy .............................. 20
1-27. Loading Motor ................................................................. 21
1-28. Slider (Push-popup) ......................................................... 21
1-29. Rotary Encoder ................................................................ 22
1-30. Assembling Of The Rotary Encoder ............................... 23
1-31. Elv Motor ........................................................................ 24
1-32. Chassis (Top), Chassis (Bottom) ..................................... 25
1-33. Lever (Loading R, Loading L) ........................................ 26
1-34. Disc Stop Lever ............................................................... 27
1-35. Motor Board .................................................................... 27
1-36. BD Board ......................................................................... 28
1-37. Optical Pick-up (KSM-213DCP/C2NP) ......................... 28
1-38. Base Unit Section ............................................................ 29
1-39. Lever (Bu Lock) .............................................................. 29
1-40. Gear (Idl-b) ...................................................................... 30
1-41. Gear (Idl-c) ...................................................................... 30
1-42. Spr-e (Tako-back) ............................................................ 31
1-43. Plate (Push) Assy ............................................................. 32
1-44. Spr-p (Lock) .................................................................... 33
1-13. POWER Board ................................................................ 10
1-14. CD Mechanism Deck (CDM82C-K6BD83) ................... 11
1-15. Plate (Cover Top) ............................................................. 12
1-16. Top Section ...................................................................... 12
1-17. Arm Section ..................................................................... 13
1-18. CD Mechanism Deck Section ......................................... 14
1-19. Sub Gear (2 Step), Sub Slider Assy ................................. 15
1-20. Arm (R) ........................................................................... 16
1-21. Gear (Stock Planet) (Right) ............................................. 17
1-22. Lever (Sub Gear Back L) ................................................ 17
1-23. Arm (L) ............................................................................ 18
1-24. Gear (Stock Rot Long) (Left) .......................................... 19
1-25. Gear (Stock Rot Short) (Right) ....................................... 19
1-26. Stocker (1) Assy To Stocker (5) Assy .............................. 20
1-27. Loading Motor ................................................................. 21
1-28. Slider (Push-popup) ......................................................... 21
1-29. Rotary Encoder ................................................................ 22
1-30. Assembling Of The Rotary Encoder ............................... 23
1-31. Elv Motor ........................................................................ 24
1-32. Chassis (Top), Chassis (Bottom) ..................................... 25
1-33. Lever (Loading R, Loading L) ........................................ 26
1-34. Disc Stop Lever ............................................................... 27
1-35. Motor Board .................................................................... 27
1-36. BD Board ......................................................................... 28
1-37. Optical Pick-up (KSM-213DCP/C2NP) ......................... 28
1-38. Base Unit Section ............................................................ 29
1-39. Lever (Bu Lock) .............................................................. 29
1-40. Gear (Idl-b) ...................................................................... 30
1-41. Gear (Idl-c) ...................................................................... 30
1-42. Spr-e (Tako-back) ............................................................ 31
1-43. Plate (Push) Assy ............................................................. 32
1-44. Spr-p (Lock) .................................................................... 33
2.
ASSEMBLY
2-1.
Assembly Flow ................................................................ 34
2-2.
Assembling Of The Stocker Section ............................... 35
2-3.
Assembling Of The Gear (Stock Rot Short) (Right) ....... 36
2-4.
Assembling Of The Gear (Stock Rot Long) (Left) ......... 37
2-5.
Confirming The Assembling Of The Stocker Section ..... 38
2-6.
Assembling Of The Gear (Stock Rotary Left) ............... 39
2-7.
Assembling Of The Gear (Stock Rotary Right) .............. 40
2-8.
Assembling Of The Lever (Sub Gear Back L) ................ 41
2-9.
Assembling Of The Gear (Sub Gear Pin Right) .............. 42
2-10. Assembling Of The Lever (Sub Gear Back R) ................ 43
2-11. Assembling Of The Sub Gear (Idler) .............................. 44
2-12. Assembling Of The Sub Gear (2 Step) ............................ 45
2-13. Confirming The Assembling Of The Arm Section .......... 46
2-11. Assembling Of The Sub Gear (Idler) .............................. 44
2-12. Assembling Of The Sub Gear (2 Step) ............................ 45
2-13. Confirming The Assembling Of The Arm Section .......... 46
3.
TEST MODE
............................................................... 47
4.
MECHANICAL ADJUSTMENTS
......................... 49
5.
ELECTRICAL ADJUSTMENTS
.......................... 49
6.
DIAGRAMS
6-1.
Block Diagram — BD/DRIVER Section — .................. 53
6-2.
Block Diagram — MAIN Section — ............................. 54
6-3.
Block Diagram — PANEL/POWER Section — ............ 55
6-4.
Printed Wiring Board — BD Board — .......................... 56
6-5.
Schematic Diagram — BD Board — ............................. 57
6-6.
Printed Wiring Board — MOTOR Section — ............... 58
6-7.
Schematic Diagram — MOTOR Section — .................. 59
6-8.
Printed Wiring Board — AUDIO Section — ................. 60
6-9.
Schematic Diagram — AUDIO Section — .................... 61
6-10. Printed Wiring Board — MAIN Board — ..................... 62
6-11. Schematic Diagram — MAIN Board (1/2) — ............... 63
6-12. Schematic Diagram — MAIN Board (2/2) — ............... 64
6-13. Printed Wiring Board — AMP Section — ..................... 65
6-14. Schematic Diagram — AMP Section — ........................ 66
6-15. Printed Wiring Board — PANEL (1) Board — .............. 67
6-16. Schematic Diagram — PANEL (1) Board — ................ 68
6-17. Printed Wiring Board — HEADPHONE Section — ..... 69
6-18. Schematic Diagram — HEADPHONE Section — ........ 70
6-19. Printed Wiring Board — POWER Board — .................. 71
6-20. Schematic Diagram — POWER Board — ..................... 72
6-11. Schematic Diagram — MAIN Board (1/2) — ............... 63
6-12. Schematic Diagram — MAIN Board (2/2) — ............... 64
6-13. Printed Wiring Board — AMP Section — ..................... 65
6-14. Schematic Diagram — AMP Section — ........................ 66
6-15. Printed Wiring Board — PANEL (1) Board — .............. 67
6-16. Schematic Diagram — PANEL (1) Board — ................ 68
6-17. Printed Wiring Board — HEADPHONE Section — ..... 69
6-18. Schematic Diagram — HEADPHONE Section — ........ 70
6-19. Printed Wiring Board — POWER Board — .................. 71
6-20. Schematic Diagram — POWER Board — ..................... 72
7.
EXPLODED VIEWS
7-1.
Side Plate, Top Panel Section .......................................... 82
7-2.
Front Panel Section ......................................................... 83
7-3.
Chassis Section ................................................................ 84
7-4.
CD Mechanism Deck Section-1 (CDM82C-K6BD83) ... 85
7-5.
CD Mechanism Deck Section-2 (CDM82C-K6BD83) ... 86
7-6.
CD Mechanism Deck Section-3 (CDM82C-K6BD83) ... 87
7-7.
CD Mechanism Deck Section-4 (CDM82C-K6BD83) ... 88
7-8.
CD Mechanism Deck Section-5 (CDM82C-K6BD83) ... 89
7-9.
CD Mechanism Deck Section-6 (CDM82C-K6BD83) ... 90
7-10. CD Mechanism Deck Section-7 (CDM82C-K6BD83) ... 91
7-11. CD Mechanism Deck Section-8 (CDM82C-K6BD83) ... 92
7-12. CD Mechanism Deck Section-9 (CDM82C-K6BD83) ... 93
7-13. CD Mechanism Deck Section-10 (CDM82C-K6BD83) . 94
7-14. Base Unit Section (BU-K6BD83) ................................... 95
7-11. CD Mechanism Deck Section-8 (CDM82C-K6BD83) ... 92
7-12. CD Mechanism Deck Section-9 (CDM82C-K6BD83) ... 93
7-13. CD Mechanism Deck Section-10 (CDM82C-K6BD83) . 94
7-14. Base Unit Section (BU-K6BD83) ................................... 95
8.
ELECTRICAL PARTS LIST
.................................. 96
Ver. 1.5
3
HCD-HPZ7/HPZ9
SECTION 1
DISASSEMBLY
1-1. DISASSEMBLY FLOW-1
•
This set can be disassembled in the order shown below.
1-6.FRONT PANEL SECTION
(Page 7)
1-12.TUNER, DC FAN
(Page 10)
1-9.AMP SECTION
(Page 8)
1-10.AMP BOARD
(Page 9)
1-8.MAIN BOARD
(Page 8)
1-11.REAR PANEL SECTION
(Page 9)
1-5.MECHANICAL DECK
(Page 6)
1-3.OPTICAL PICK-UP
BLOCK
(Page 5)
1-13.POWER BOARD
(Page 10)
to DISASSEMBLY FLOW-2
1-14.CD MECHANISM DECK
(CDM82C-K6BD83)
(Page 11)
1-7.PANEL (1) BOARD
AND PANEL (2) BOARD
(Page 7)
1-4.SIDE PLATE (L) (R),
TOP PANEL SECTION
(Page 6)
SET
4
HCD-HPZ7/HPZ9
1-2. DISASSEMBLY FLOW-2
•
This set can be disassembled in the order shown below.
1-26. STOCKER (1) ASSY TO
STOCKER (5) ASSY (Page 20)
1-15. PLATE (COVER TOP)
(Page 12)
1-16. TOP SECTION
(Page 12)
1-17. ARM SECTION
(Page 13)
1-19. SUB GEAR (2 STEP),
SUB SLIDER ASSY (Page 15)
1-20. ARM (R)
(Page 16)
1-21. GEAR (STOCK PLANET)
(RIGHT) (Page 17)
1-22. LEVER (SUB GEAR BACK L)
(Page 17)
1-23. ARM (L)
(Page 18)
1-24. GEAR (STOCK ROT LONG)
(LEFT) (Page 19)
1-25. GEAR (STOCK ROT SHORT)
(RIGHT) (Page 19)
1-28. SLIDER (PUSH-POPUP)
(Page 21)
1-27. LOADING MOTOR
(Page 21)
1-18. CD MECHANISM DECK
SECTION (Page 14)
from DISASSEMBLY FLOW-1
1-29. ROTARY ENCODER
(Page 22)
1-31. ELV MOTOR
(Page 24)
1-30. ASSEMBLING OF THE
ROTARY ENCODER (Page 23)
1-32. CHASSIS (TOP),
CHASSIS (BOTTOM) (Page 25)
1-33. LEVER
(LOADING R, LOADING L) (Page 26)
1-34. DISC STOP LEVER
(Page 27)
1-35. MOTOR BOARD
(Page 27)
1-36. BD BOARD
(Page 28)
1-38. BASE UNIT SECTION
(Page 29)
1-37. OPTICAL PICK-UP
(KSM-213DCP/C2NP) (Page 28)
1-39. LEVER (BU LOCK)
(Page 29)
1-40. GEAR (IDL-B)
(Page 30)
1-41. GEAR (IDL-C)
(Page 30)
1-42. SPR-E (TAKO-BACK)
(Page 31)
1-43. PLATE (PUSH) ASSY
(Page 32)
1-44. SPR-P (LOCK)
(Page 33)