Read Sony CMT-NEZ7DAB / HCD-NEZ7 Service Manual online
SERVICE MANUAL
COMPACT DISC DECK RECEIVER
HCD-NEZ7
Ver. 1.1 2007.06
SPECIFICATIONS
9-879-767-02
2007F05-1
© 2007.06
© 2007.06
Sony Corporation
Personal Audio Division
Published by Sony Techno Create Corporation
Published by Sony Techno Create Corporation
– Continued on next page –
AEP Model
UK Model
•
HCD-NEZ7 is the amplifier, CD player, tape deck and
tuner section in CMT-NEZ7DAB.
tuner section in CMT-NEZ7DAB.
Model Name Using Similar Mechanism
HCD-NEZ3
CD Section
Base Unit Name
BU-K7BD81D2
Optical Pick-up Block Name
KSM-213EDP
TAPE Section
Model Name Using Similar Mechanism
HCD-NEZ3
Tape Transport Mechanism Type
CMAL5Z231
Main unit
Amplifier section
DIN power output (rated): 11 + 11 W (6 ohms at
1 kHz, DIN)
Continuous RMS power output (reference):
15 + 15 W (6 ohms at
1 kHz, 10% THD)
1 kHz, 10% THD)
Music power output (reference):
28 + 28 W
Inputs
AUDIO IN:
AUDIO IN:
Sensitivity 250 mV,
impedance 47 kilohms
impedance 47 kilohms
Outputs
PHONES:
PHONES:
Accepts headphones with
an impedance of 8 ohms or
more
an impedance of 8 ohms or
more
SPEAKER:
Accepts impedance of 6 to
16 ohms.
16 ohms.
CD player section
Laser Diode Properties
Emission duration:
continuous
Laser Output: Less than
44.6
continuous
Laser Output: Less than
44.6
µ
W
(This output is the value
measurement at a distance
of 200 mm from the
objective lens surface on
the Optical Pick-up Block
with 7 mm aperture)
measurement at a distance
of 200 mm from the
objective lens surface on
the Optical Pick-up Block
with 7 mm aperture)
Frequency response
20 Hz – 20 kHz
Tape deck section
Recording system
4-track 2-channel, stereo
Tuner section
DAB tuner section
Frequency range
Band-III:
Band-III:
174.928 (5A) –
239.200 (13F) MHz
239.200 (13F) MHz
L-Band:
1,452.960 MHz (LA) –
1,490.624 MHz (LW)
(L-Band is not available
for the UK model.)
1,490.624 MHz (LW)
(L-Band is not available
for the UK model.)
* For details, see “DAB frequency table” below.
Aerial terminal
75 ohms, F female
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
87.5 – 108.0 MHz
Aerial
FM lead aerial
Aerial terminals
75 ohms unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range
531 – 1,602 kHz
(with the tuning interval
set at 9 kHz)
(with the tuning interval
set at 9 kHz)
Aerial
AM loop aerial, external
aerial terminal
aerial terminal
Intermediate frequency
450 kHz
DAB frequency table
Band-III
Frequency
Label
Frequency
Label
174.928 MHz
5A
209.936 MHz
10A
176.640 MHz
5B
211.648 MHz
10B
178.352 MHz
5C
213.360 MHz
10C
180.064 MHz
5D
215.072 MHz
10D
181.936 MHz
6A
216.928 MHz
11A
183.648 MHz
6B
218.640 MHz
11B
185.360 MHz
6C
220.352 MHz
11C
187.072 MHz
6D
222.064 MHz
11D
188.928 MHz
7A
223.936 MHz
12A
190.640 MHz
7B
225.648 MHz
12B
192.352 MHz
7C
227.360 MHz
12C
194.064 MHz
7D
229.072 MHz
12D
195.936 MHz
8A
230.784 MHz
13A
197.648 MHz
8B
232.496 MHz
13B
199.360 MHz
8C
234.208 MHz
13C
201.072 MHz
8D
235.776 MHz
13D
202.928 MHz
9A
237.488 MHz
13E
204.640 MHz
9B
239.200 MHz
13F
206.352 MHz
9C
208.064 MHz
9D
2
HCD-NEZ7
Notes on chip component replacement
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
•
Keep the temperature of the soldering iron around 270 ˚C
during repairing.
•
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•
Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
other than those specified herein may result in hazardous radiation
exposure.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
0
OR DOTTED LINE
WITH MARK
0
ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
The following caution label is located inside the unit.
This appliance is
classified as a CLASS 1
LASER product. This
marking is located on the
rear exterior.
classified as a CLASS 1
LASER product. This
marking is located on the
rear exterior.
L-Band
Frequency
Label
1,452.960 MHz
LA
1,454.672 MHz
LB
1,456.384 MHz
LC
1,458.096 MHz
LD
1,459.808 MHz
LE
1,461.520 MHz
LF
1,463.232 MHz
LG
1,464.944 MHz
LH
1,466.656 MHz
LI
1,468.368 MHz
LJ
1,470.080 MHz
LK
1,471.792 MHz
LL
1,473.504 MHz
LM
1,475.216 MHz
LN
1,476.928 MHz
LO
1,478.640 MHz
LP
1,480.352 MHz
LQ
1,482.064 MHz
LR
1,483.776 MHz
LS
1,485.488 MHz
LT
1,487.200 MHz
LU
1,488.912 MHz
LV
1,490.624 MHz
LW
Note
L-Band is not available for the UK model.
General
Power requirements
AC 230 V, 50/60 Hz
Power consumption
50 W
0.3 W (in Power Saving
Mode)
0.3 W (in Power Saving
Mode)
Dimensions (w/h/d)
Approx. 164
×
235
×
265 mm
Mass
Approx.
3.6
kg
Design and specifications are subject to change
without notice.
without notice.
3
HCD-NEZ7
TABLE OF CONTENTS
1.
SERVICING NOTES
...............................................
4
2.
GENERAL
...................................................................
6
3.
DISASSEMBLY
3-1. Disassembly Flow .......................................................... 8
3-2. Cabinet ............................................................................ 8
3-3. Cabinet (Top) Section .................................................... 9
3-4. Base Unit (BU-K7BD81D2) ........................................... 9
3-5. Front Panel Section ........................................................ 1 0
3-6. Mechanical Deck (CMAL5Z231) .................................. 1 0
3-7. MAIN Board .................................................................... 1 1
3-8. Module (DAB) Tuner, Tuner Unit .................................... 1 1
3-2. Cabinet ............................................................................ 8
3-3. Cabinet (Top) Section .................................................... 9
3-4. Base Unit (BU-K7BD81D2) ........................................... 9
3-5. Front Panel Section ........................................................ 1 0
3-6. Mechanical Deck (CMAL5Z231) .................................. 1 0
3-7. MAIN Board .................................................................... 1 1
3-8. Module (DAB) Tuner, Tuner Unit .................................... 1 1
4.
TEST MODE
.............................................................. 12
5.
MECHANICAL ADJUSTMENTS
....................... 13
6.
ELECTRICAL ADJUSTMENTS
......................... 13
7.
DIAGRAMS
7-1.
Block Diagram – CD SERVO Section – ......................... 14
7-2.
Block Diagram – AUDIO Section – ................................ 15
7-3.
Block Diagram – PANEL/POWER SUPPLY Section – . 16
7-4.
Printed Wiring Board – CD Board – ............................... 18
7-5.
Schematic Diagram – CD Board – .................................. 19
7-6.
Printed Wiring Boards – MAIN Section – ...................... 20
7-7.
Schematic Diagram – SELECTOR Board – ................... 21
7-8.
Schematic Diagram – MAIN Section (1/2) – .................. 22
7-9.
Schematic Diagram – MAIN Section (2/2) – .................. 23
7-10. Printed Wiring Board – PANEL Board – ........................ 25
7-11. Schematic Diagram – PANEL Board (1/2) – .................. 26
7-12. Schematic Diagram – PANEL Board (2/2) – .................. 27
7-13. Printed Wiring Board – POWER Board – ....................... 28
7-14. Schematic Diagram – POWER Board – .......................... 29
7-11. Schematic Diagram – PANEL Board (1/2) – .................. 26
7-12. Schematic Diagram – PANEL Board (2/2) – .................. 27
7-13. Printed Wiring Board – POWER Board – ....................... 28
7-14. Schematic Diagram – POWER Board – .......................... 29
8.
EXPLODED VIEWS
8-1.
Cabinet Section ................................................................ 34
8-2.
Mechanical Deck Section ................................................ 35
8-3.
Panel Board Section ........................................................ 36
8-4.
Cabinet (Top) Section ...................................................... 37
8-5.
Chassis Section ................................................................ 38
9.
ELECTRICAL PARTS LIST
................................ 39
4
HCD-NEZ7
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
SECTION 1
SERVICING NOTES
Fig.1 Method to push the S820
S820
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
CHECK
During normal operation of the equipment, emission of the laser
diode is prohibited unless the upper lid is closed while turning ON
the S820. (push switch type)
The following checking method for the laser diode is operable.
diode is prohibited unless the upper lid is closed while turning ON
the S820. (push switch type)
The following checking method for the laser diode is operable.
•
Method
Emission of the laser diode is visually checked.
Emission of the laser diode is visually checked.
1. Open the upper lid.
2. Push the S820 as shown in Fig.1.
2. Push the S820 as shown in Fig.1.
Note:
Do not push the detection lever strongly, or it may be bent or damaged.
3. Press the[CD ]button.
4. Check the object lens for confirming normal emission of the
4. Check the object lens for confirming normal emission of the
laser diode. If not emitting, there is a trouble in the automatic
power control circuit or the optical pick-up.
In this operation, the object lens will move up and down 3
times along with inward motion for the focus search.
power control circuit or the optical pick-up.
In this operation, the object lens will move up and down 3
times along with inward motion for the focus search.
u
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•
Unleaded solder melts at a temperature about 40 ˚C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 ˚C.
Caution: The printed pattern (copper foil) may peel away if
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
•
Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
occur such as on IC pins, etc.
•
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
NOTE FOR REPLACING THE MODULE (DAB TUNER)
Note:
There are two types of MODULE (DAB TUNER) in UK model.
Replace the MODULE (DAB TUNER) after confirming the type of
the MODULE (DAB TUNER) reffering to the following table.
Replace the MODULE (DAB TUNER) after confirming the type of
the MODULE (DAB TUNER) reffering to the following table.
Former Type
New Type
MODULE
(DAB TUNER)
Part No. 1-479-310-21
Part No. 1-479-954-21
COAXIAL (F TYPE)
CONNECTOR
including MODULE (DAB TUNER)
–
Part No. 1-820-441-11
Ver. 1.1