R-8000GK - Sharp Home Appliance Service Manual (repair manual). Page 11

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R-8000GK
9
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
NEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED TOOL WHILE
THE OVEN IS IN OPERATION.
1.
CARRY OUT 3D CHECKS.
2. Remove the back plate from the oven, referring to “BACK PLATE REMOVAL”.
3. To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check across
the magnetron filament leads should indicate less than 1 ohm.
4. To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads and
chassis ground. This test should indicate an infinite resistance. If there is little or no resistance the magnetron
is grounded and must be replaced.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet) and the back plate.
7. Reconnect the power supply cord after the outer case and back plate are installed.
8. Run the oven and check all functions.
MICROWAVE OUTPUT POWER
The following test procedure should be carried out with the microwave oven in a fully assembled condition (outer
case fitted).
The power output of this oven is rated using the method specified by  IEC 60705. Full details of how to curry out
this procedure can be found in the Sharp Technical Training notes which is available from Sharp Parts Centre
(part number SERV-LITMW01).
The IEC60705 procedure must be carried out using laboratory-type procedures and equipment.
These requirements make the procedure unsuitable for routine performance checks.
NOTE: The following test method gives an indication of the output power only, it cannot be used to
establish the actual/rated output power. If the true output power is required, then the IEC60705
test method must be used.
Alternative simplified method:
1. Place 2  litres of cold water (between 12
°C and 20°C) in a suitable container.
2. Stir the water and measure the temperature in 
°C. Note temperature as T1.
3. Place the container in the microwave and heat the water for 1 minute and 33 seconds on full power.
NOTE: The operation time of microwave oven includes "3" sec. (3 sec. is magnetron filament heat-up
time.)
4. When the 1 minute and 33 seconds is completed, remove the  container and stir the water. Note the water
temperature as T2.
5. Calculate the output power using the following formula:
R.F. Power Output = (T2 - T1) x 90.
NOTE: The result from this test should be within the allowance of 2000cc alternative method.
(
±
10%).
MICROWAVE LEAKAGE TEST
This oven should be tested for microwave leakage on completion of any repair or adjustment, following the
procedure described in the Sharp Technical Training notes (part number SERV-LITMW01). The maximum
leakage permitted in BS EN 60335-2-25 is 50W/m
(equivalent to 5W/m
2
), however it is not normal to detect any
significant leakage, therefore, any leakage which is detected should be investigated.
It is essential that only leakage detectors with current calibration traceable to National Physical Laboratories are
used.
Suitable leakage detectors:
CELTEC A100
APOLLO X1
A
MAGNETRON ASSEMBLY TEST
B
HIGH VOLTAGE  TRANSFORMER TEST
WARNING:
High voltage and large currents are present at the secondary winding and filament
winding of the high voltage transformer. It is very dangerous to work near this part
when the oven is on. NEVER make any voltage measurements of the high-voltage
circuits, including the magnetron filament.
1.
CARRY OUT 3D CHECKS.
2. Remove the back plate from the oven, referring to “BACK PLATE REMOVAL”.
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