R-61FBSTM - Sharp Home Appliance Service Manual (repair manual). Page 24

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R-61FBSTM/R-62FBSTM - 24
 Figure C-6. Inner Sealer Film
Measurement Procedure.)
Note:
The door on a microwave oven is designed to
act as an electronic seal preventing the leakage
of microwave energy from oven cavity during
cook cycle. This function does not require the
door be air-tight, moisture (condensation)-tight
or light-tight. Therefore, occasional appearance
of moisture, light or sensing of gentle warm air
movement around oven door is not abnormal
and does not indicate leakage of microwave
energy from the oven cavity.
Figure C-5. Door Replacement
NOTE: When carrying out any repair to the door,
do not bend or warp the slit choke (tabs on
the door panel assembly) to prevent
microwave leakage.
INNER SEALER FILM
Installation
1. Tear away the backing film.
3. Put the pasted side of the inner sealer film on the door
panel.
REMOVAL
1. Disconnect the power supply cord.
2. Open the door slightly and remove the built in frame
assembly(Ref: to chapter built in frame assembly
removal).
3. Remove the choke cover taking care not to break clips
by inserting an  iron plate (thickness of about 0.5mm) or
flat type screw driver to the gap between the choke cover
and door panel as shown Figure C-4 to free the engaged
parts.
4. Release choke cover  from door panel.
5. Now choke cover is free.
Figure C-4. Door Disassembly
6. Release two (2) pins of door panel from two (2) holes of
upper and lower oven hinges by lifting up.
7. Remove door assy by removing screws (4).
8. Release door panel from tabs of door frame and remove
door frame.
9. Now, door panel with inner sealer film is free.
10.Tear inner sealer film from door panel.
11.Now, door panel is free.
12.Slide latch head upward and remove it from door frame
with releasing latch spring from door frame and latch
head.
13.Now, latch head and latch spring are free.
RE-INSTALL
1. Re-install latch spring to the head. Re-install latch spring
to the door frame. Re-install latch head to the door
frame.
2. Re-install door panel to door frame by fitting tabs of door
frame to holes of door panel.
3. Put sealer film on door panel. Refer to “Inner Sealer
Film” and figure C-6, on how to handle the new film.
4. Catch two (2) pins of door panel on two (2) hole of upper
and lower oven hinges.
5. Re-install choke cover  to door panel by pushing.
Note: After any service to the door;
(A) Make sure that monitored latch switch, stop switch
and monitor switch are operating properly. (Refer
to chapter “Test Procedures”.).
(B) An approved microwave survey meter should be
used to assure compliance with proper microwave
radiation emission limitation standards.
After any service, make sure of the following :
1. Door latch heads smoothly catch latch hook through
latch holes and that latch head goes through center of
latch hole.
2. Deviation of door alignment from horizontal line of cavity
face plate is to be less than 1.0mm.
3. Door is positioned with its face pressed toward cavity
face plate.
4. Check for microwave leakage around door with an
approved microwave survey meter.  (Refer to Microwave
Door film
Finger tab
Backing film
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
PIN
PIN
LOWER
OVEN HINGE
UPPER
OVEN HINGE
LOWER
OVEN HINGE
CHOKE COVER
DOOR
PANEL
DOOR SUB 
ASSEMBLY
SLIT CHOKE
10
5
4
12
8
7
9
11
3
2
1
Choke Cover
Door Frame
Putty Knife
6
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