AY-XP08CR (serv.man12). Disassembly procedure - Sharp Air Conditioner Service Manual (repair manual). Page 28

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28
AY-XP08CR
AY-XP10CR
AY-XP13CR
BREAK DOWN DIAGNOSIS PROCEDURE
Self-diagnostic procedure using display mode.  If the timer lamp blinks during operation, the problem can be diagnosed using th
e following table.
: Blinks at 2-second intervals
: OFF
: ON
: Blinks 3 times at 0.2-second intervals
Indoor and outdoor unit 
completely stopped
Display by indoor unit operation lamp
Displayed in a pattern which comes on at  the same 
time as the timer lamp
4 seconds off
What to check, procedure
Display by 
outdoor 
unit lamp 
LED 1
Diagnosis
Solution
Condition 
of indoor 
and 
outdoor 
unit
Normal
Once
Twice
3 times
4 times
5 times
6 times
7 times
Compressor lock error
DC overcurrent error
AC overcurrent error
Normal
Does compressor active ? Does it go off immediately after active ?
1. Check the circuit in the power transistor module.
2. Is the outdoor fan revolving ?
1. Is the discharge outlet of the outdoor unit clogged ?
1. Measure the resistance of thermistor TH2 on the outdoor unit
    (see Figure 2).
1. Replace power transistor 
module
1. Clear the discharge outlet.
11 times
Power factor module error
In cases when power supply voltage waveshape distortion is large, it can be improved by increasing the capacitance of capacitor
 C8.
C8 :         RC-AZA046JBE0 
(1500
µ
F 420V
) Ca
p
acitor clam
p
 :         LBNDKA099JBWZ 
1. Check wiring of power factor module.
1. Replace the power factor module.
2. Replace C8. (   )
Overheat of the comp-
ressor error
(protector operating) or 
outdoor compressor 
 
thermistor TH1 short
1. Replace the outdoor control board 
assembly 
 (Current transformer wire break.) 
1. Reattach.
2. Replace the outdoor thermistor 
assembly.
1. Replace the outdoor thermistor 
assembly.
1. Clear the discharge outlet.
2. 
Assure power supply voltage.
3. Refill to rated amount.
4. Replace the outdoor ther-mistor 
assembly.
5. Replace the indoor control 
board 
assembly or only TH2.
1. Apply an external shock to the 
compressor.
2. Replace the compressor.
1. Can voltage be detected at the current transformer on the outdoor 
unit control board?
1. Are the connectors of the outdoor unit thermistors well attached ?
2. Measure the resistance of thermistors TH1 and TH2 on the 
outdoor unit (see Figure 2).
1. Is the discharge outlet of the outdoor unit clogged ?
2. Is the power supply voltage at least 198 V at full power operation ?
3. Check for refrigerant leaks at the tubing connections.
4. Measure the resistance of compressor thermistor TH1 on the 
outdoor unit (see Figure 2).
5. Measure the resistance of heat exchanger pipe thermistor TH2 on 
the indoor unit (see Figure 1).
AC abnormal current 
 
error
Open circuit of the 
thermistor error
Short circuit of the 
 
thermistor error
Overheat of the power
module or short circuit
of the heatsink 
thermistor.
1. Measure the resistance of heatsink thermistor TH6 on the heatsink 
    in outdoor unit.
2. Check rotation of the fan motor in outdoor unit.
3. Is the power supply voltage at least 198V at full power operation ? 
1. Reattach.
2. Reattach CN101 and CN102, 
    otherwise replace power transistor 
    module assembly or outdoor control 
    board assembly.
9 times
14 times
13 times
Rotation errot of the 
compressor
1. Has not if escaped from the compressor CN6 ?
2. Is the power supplied of 15V and 6V supplied to the IPM PWB.
1. Replace the heatsink thermistor.
Open circuit of the 
heatsink thermistor.
1. Are the connectors of the heatsink thermistor in outdoor unit well 
    attached ?
2. Measure the resistance of thermistor TH6 on the heatsink. 
    (See Figure 3).
1. Reattach.
2. Replace the heatsink thermistor.
2.Reattach CN3, otherwise replace 
    the fan motor of outdoor unit.
    3. Assure power supply voltage.
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