Read Panasonic KX-CL500 / KX-CL510 Service Manual online
1
Introduction
5
1.1.
Specifications
5
1.2.
Options, Accessories and Supplies
7
1.3.
Printer Panel
8
1.4.
External View
9
1.5.
Main Components Layout
10
1.6.
PCB, Switches and Sensors Identification
13
2
About Lead Free Solder
14
2.1.
Suggested PbF Solder
14
2.2.
How to recognize that PbF Free solder is used
15
3
Installation, Setup, and Repacking
20
3.1.
Installation Requirements
20
3.2.
Setup
21
3.3.
Replacing the Toner Cartridge
23
3.4.
Replacing the Waste Toner Cartridge
24
3.5.
Replacing the Print Cartridge
25
3.6.
Replacing the Fuser Unit
27
3.7.
Replacing the Accumulator Unit
28
3.8.
Installing the optional Hard Disk Drive
29
3.9.
Installing the 128 MB DIMM
30
3.10. Installing the Upgrade Kit (for KX-CL500 only)
31
3.11. Installing the optional Paper Feeder
32
3.12. Installing the optional Automatic Duplex Unit
33
3.13. Repacking
33
4
User Mode Operation
39
4.1.
User Mode Printer Panel Operation
39
4.2.
User Mode Main Menu
40
4.3.
Check and Print Item Menu
41
4.4.
Memory Print Item Menu
41
4.5.
Confidential Print Item Menu
42
4.6.
Test Page Item Menu
43
4.7.
Color Calibration Item Menu
44
4.8.
Maintenance Item Menu
45
4.9.
Tray Item Menu
46
4.10. Print Item Menu
47
4.11. PCL Item Menu
48
4.12. N/W Protocol Setup Item Menu
49
4.13. I/O Setting Item Menu
50
4.14. ADJ. to Media Item Menu
51
4.15. Other Item Menu
52
4.16. Mono Page Detect Item Menu
53
5
HDD Maintenance Mode Operation
54
5.1.
HDD Maintenance Mode Operation
54
5.2.
HDD Maintenance Mode Menu Table
55
5.3.
HDD Maintenance Mode Main Menu
56
5.4.
HDD Information Item Menu
57
5.5.
Check Disk Item Menu
58
5.6.
Quick Format Item Menu
59
5.7.
HDD Format Item Menu
60
6
Service Mode Operation
61
6.1.
Service Mode Control Panel Operation
61
6.2.
Service Mode Menu Table
62
6.3.
Service Main Menu
70
6.4.
Print Report Item Menu
71
6.5.
Position Setting Item Menu
79
6.6.
STR Setting Item Menu
80
6.7.
DEV. Bias Item Menu
81
6.8.
FSR Temp. Setting Item Menu
82
6.9.
Reset Counter Item Menu
83
6.10. ENG Serial Number Item Menu
84
6.11. Controller Setting Item Menu
85
6.12. Panel Test Item Menu
86
6.13. Engine Test Item Menu
87
6.14. Color Correction Item Menu
96
6.15. Flag Setting Item Menu
96
6.16. Printing Network Configuration Report
97
7
Mechanical Function
103
7.1.
Drive Mechanism General Description
103
7.2.
Accumulator Tension Unit (ATU) Drive Mechanism
106
7.3.
Print Process
115
8
Removal and Replacement Procedures
123
8.1.
Fuser Unit
124
8.2.
Accumulator Unit (Acc. Unit)
125
8.3.
Front Door Cover and STR (Second Transfer Roller) Bias
Assembly
125
8.4.
Right Cover
126
8.5.
Rear, Left and Top Covers
127
8.6.
Engine Control Board, Toner Cartridge Holder, Cartridge
Drive Unit, Paper Pickup Motor, Main Drive Unit, Bias Unit,
Fan Motor and Fan Motor Duct
129
8.7.
LSU (Laser Scanning Unit)
137
8.8.
Paper Exit
137
8.9.
IH (Inductive Heater) Unit
141
8.10. Paper Feed Unit
144
8.11. Power Supply Unit ( Power Supply Board and IH Power
Board )
148
8.12. Main Control Board
150
8.13. High Voltage Board, Registration Sensor Board and Reg.
Thermistor Sensor
151
8.14. Accumulator Tension Unit
152
8.15. Print Cartridge Unit Holder
156
8.16. Fuser Fan Motor
156
8.17. Front Door Open Detection and Right Cover Open
Detection Switches
157
8.18. MPT (Multipurpose Print Tray) Home Position Sensor and
MPT Paper Detection Sensor Boards
157
8.19. Waste Toner Cartridge Full Sensor
158
8.20. Standard Paper Cassette
158
9
Block and Connection Diagrams
163
9.1.
Block Diagram
163
9.2.
Connection Diagram
165
10 Electrical Circuit General Description
167
CONTENTS
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Page
3
KX-CL500 / KX-CL510
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