KX-TDA0103X, KX-TDA0103XJ, KX-TDA0104X, KX-TDA0104XJ, ETX1KM753MB, ETX1KM752MB - Panasonic PBX Service Manual (repair manual). Page 2

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KX-TDA0103X/KX-TDA0103XJ/KX-TDA0104X/KX-TDA0104XJ
TABLE OF CONTENTS
PAGE
PAGE
1 Safety Precautions -----------------------------------------------4
1.1. For Service Technicians  ---------------------------------4
1.2. Insulation Resistance Test -------------------------------4
2 Warning --------------------------------------------------------------5
2.1. Caution--------------------------------------------------------5
2.2. About Lead Free Solder (PbF: Pb free) --------------5
2.2.1. Suggested PbF Solder -------------------------------5
2.3. Discarding of P. C. Board --------------------------------5
3 Specifications ------------------------------------------------------6
3.1. General Description ---------------------------------------6
3.2. System Capacity -------------------------------------------6
3.2.1. Power Supply Unit Selection -----------------------6
4 Technical Descriptions------------------------------------------7
4.1. Power Supply Unit Circuit Operation------------------7
4.2. PSU (KX-TDA0103X/KX-TDA0103XJ) ---------------7
4.2.1. Block Diagram------------------------------------------7
4.3. Circuit Description------------------------------------------8
4.3.1. AC Section ----------------------------------------------8
4.3.2. Rectifier and PFC Circuit ----------------------------9
4.3.3. Main Convertor--------------------------------------- 10
4.3.4. 15V Output Circuit----------------------------------- 11
4.3.5. 15VP Output Circuit--------------------------------- 11
4.3.6. 30V Output Circuit----------------------------------- 12
4.3.7. 41V Output Circuit----------------------------------- 12
4.3.8. Alarm Signal Output -------------------------------- 13
4.3.9. Protection Circuit ------------------------------------ 14
4.3.10. Battery Backup Circuit ----------------------------- 15
4.4. PSU (KX-TDA0104X/KX-TDA0104XJ) ------------- 16
4.4.1. Block Diagram---------------------------------------- 16
4.5. Circuit Description---------------------------------------- 16
4.5.1. AC Section -------------------------------------------- 16
4.5.2. Rectifier and PFC Circuit -------------------------- 17
4.5.3. Main Convertor--------------------------------------- 18
4.5.4. 15V Output Circuit----------------------------------- 18
4.5.5. 15VP Output Circuit--------------------------------- 19
4.5.6. 30V Output Circuit----------------------------------- 19
4.5.7. 41V Output Circuit----------------------------------- 20
4.5.8. Alarm Signal Output -------------------------------- 20
4.5.9. Protection Circuit ------------------------------------ 21
4.5.10. Battery Backup Circuit ----------------------------- 22
5 Location of Controls and Components------------------ 23
5.1. Installing/Replacing the Power Supply Unit ------- 23
5.1.1. Function------------------------------------------------ 23
5.2. Installing the Power Supply Unit---------------------- 24
5.3. Replacing the Power Supply Unit -------------------- 25
6 Troubleshooting Guide---------------------------------------- 26
6.1. KX-TDA0103X/KX-TDA0103XJ Power Unit 
Troubleshooting ------------------------------------------ 26
6.1.1. All Outputs no voltage ( 15V, 15Vpt, 41V, 
30V all no voltage ) --------------------------------- 26
6.1.2. Table ---------------------------------------------------- 27
6.1.3. Only 15Vpt/30V no voltage ( 15V, 41V 
have output voltage ) ------------------------------- 28
6.1.4. Table ---------------------------------------------------- 28
6.1.5. Only 41V no voltage ( 15V, 15Vpt and 30V 
have output voltage ) ------------------------------- 29
6.1.6. Table ---------------------------------------------------- 29
6.1.7. Only 41V has voltage ( 15V, 15Vpt, 30V no 
output voltage ) -------------------------------------- 29
6.1.8. Table --------------------------------------------------- 29
6.1.9. Only 15V no voltage ( 15Vpt, 41V, 30V 
have output voltage )------------------------------- 30
6.1.10. Table --------------------------------------------------- 30
6.1.11. Only 15Vpt no voltage ( 15V, 41V, 30V 
have output voltage )------------------------------- 31
6.1.12. Table --------------------------------------------------- 31
6.1.13. Only 30V no voltage ( 15V, 15Vpt, 41V 
have output voltage )------------------------------- 32
6.1.14. Table --------------------------------------------------- 32
6.1.15. All Secondary output operation are normal 
but DC ALM high------------------------------------ 33
6.1.16. Table --------------------------------------------------- 33
6.1.17. Fan not stop but FAN ALM (Low) activated -- 34
6.1.18. Table --------------------------------------------------- 34
6.1.19. AC Supply are normal and All Output 
Voltage operates Normally but AC Alm 
High ---------------------------------------------------- 35
6.1.20. Table --------------------------------------------------- 35
6.1.21. Battery Charging, Backup function not 
working ------------------------------------------------ 36
6.1.22. Table --------------------------------------------------- 37
6.2. KX-TDA0104X/KX-TDA0104XJ Power Unit 
Troubleshooting ------------------------------------------ 38
6.2.1. All Outputs no voltage ( 15V, 15Vpt, 41V, 
30V all no voltage ) --------------------------------- 38
6.2.2. Table --------------------------------------------------- 39
6.2.3. Only 15Vpt/30V no voltage ( 15V, 41V 
have output voltage )------------------------------- 39
6.2.4. Table --------------------------------------------------- 39
6.2.5. Only 41V has voltage ( 15V, 15Vpt, 30V no 
output voltage ) -------------------------------------- 40
6.2.6. Table --------------------------------------------------- 40
6.2.7. Only 41V no voltage ( 15V, 15Vpt, 30V 
have output voltage )------------------------------- 41
6.2.8. Table --------------------------------------------------- 41
6.2.9. Only 15Vpt no voltage ( 15V, 41V, 30V 
have output voltage )------------------------------- 42
6.2.10. Table --------------------------------------------------- 42
6.2.11. Only 15V/15Vpt no voltage ( 41V, 30V 
have output voltage )------------------------------- 43
6.2.12. Table --------------------------------------------------- 43
6.2.13. Only 30V no voltage ( 15V, 15Vpt, 41V 
have output voltage )------------------------------- 44
6.2.14. Table --------------------------------------------------- 44
6.2.15. All Secondary output operation are normal 
but DC ALM high------------------------------------ 45
6.2.16. Table --------------------------------------------------- 45
6.2.17. AC Supply are normal and All Output 
Voltage operates Normally but AC Alm 
High ---------------------------------------------------- 46
6.2.18. Table --------------------------------------------------- 46
6.2.19. Battery Charging, Backup function not 
working ------------------------------------------------ 47
6.2.20. Table --------------------------------------------------- 48
7 Service Fixture & Tools--------------------------------------- 49
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