Read Panasonic UB-5335 / UB-5835 (serv.man2) Service Manual online
2
TABLE OF CONTENTS
PAGE
PAGE
1 GENERAL PRECAUTIONS -------------------------------------3
1.1. Safety Precautions-----------------------------------------3
1.2. Electrical Tests ----------------------------------------------4
1.3. Standard for Repair Service -----------------------------4
1.4. For Service Technicians ----------------------------------4
1.5. About Lead Free Solder (PbF: Pb free) --------------5
1.6. About RoHS -------------------------------------------------5
1.2. Electrical Tests ----------------------------------------------4
1.3. Standard for Repair Service -----------------------------4
1.4. For Service Technicians ----------------------------------4
1.5. About Lead Free Solder (PbF: Pb free) --------------5
1.6. About RoHS -------------------------------------------------5
2 SPECIFICATIONS -------------------------------------------------6
2.1. Name Plate --------------------------------------------------6
2.2. Specifications -----------------------------------------------7
2.3. Abbreviations------------------------------------------------8
2.4. Trademarks --------------------------------------------------8
2.5. System Requirements ------------------------------------8
2.6. Exterior Dimensions ---------------------------------------9
2.2. Specifications -----------------------------------------------7
2.3. Abbreviations------------------------------------------------8
2.4. Trademarks --------------------------------------------------8
2.5. System Requirements ------------------------------------8
2.6. Exterior Dimensions ---------------------------------------9
3 COMPONENT IDENTIFICATION ---------------------------- 11
3.1. Main Unit --------------------------------------------------- 11
3.2. Control Panel---------------------------------------------- 12
3.2. Control Panel---------------------------------------------- 12
4 INSTALLATION--------------------------------------------------- 14
4.1. Requirements on Installation -------------------------- 14
4.2. Securing Space ------------------------------------------- 14
4.3. Checking Components---------------------------------- 15
4.4. Installation of Wall Hanging Fittings ----------------- 16
4.5. Attachment Operation (Board Attachment
4.2. Securing Space ------------------------------------------- 14
4.3. Checking Components---------------------------------- 15
4.4. Installation of Wall Hanging Fittings ----------------- 16
4.5. Attachment Operation (Board Attachment
Upper (A1), Board Attachment Lower (A2)) ------- 18
4.6. Panaboard Installation ---------------------------------- 20
4.7. Installing the Thermal Transfer Film----------------- 31
4.8. Operation Check after Installation ------------------- 34
4.7. Installing the Thermal Transfer Film----------------- 31
4.8. Operation Check after Installation ------------------- 34
5 SECTIONAL VIEW----------------------------------------------- 36
5.1. Screen Block ---------------------------------------------- 36
5.2. Printer Block ----------------------------------------------- 37
5.2. Printer Block ----------------------------------------------- 37
6 MECHANICAL FUNCTION ------------------------------------ 39
6.1. Screen Feed Mechanism ------------------------------ 39
6.2. Copy Mechanism----------------------------------------- 40
6.3. Printing Mechanism-------------------------------------- 41
6.4. Sensors ----------------------------------------------------- 43
6.2. Copy Mechanism----------------------------------------- 40
6.3. Printing Mechanism-------------------------------------- 41
6.4. Sensors ----------------------------------------------------- 43
7 MAINTENANCE -------------------------------------------------- 46
7.1. Maintenance List ----------------------------------------- 46
7.2. Cleaning or Replacing ---------------------------------- 46
7.2. Cleaning or Replacing ---------------------------------- 46
8 DISASSEMBLY INSTRUCTIONS---------------------------- 51
8.1. Disassembly Flowchart --------------------------------- 51
8.2. Screen Block ---------------------------------------------- 54
8.3. Printer Unit ------------------------------------------------- 68
8.4. Disassembly Parts when opening the Printer
8.2. Screen Block ---------------------------------------------- 54
8.3. Printer Unit ------------------------------------------------- 68
8.4. Disassembly Parts when opening the Printer
Door --------------------------------------------------------- 69
8.5. Disassembly Parts when removing the Paper
Cover and Paper Path Lower ------------------------- 73
8.6. Disassembly Parts when removing the Back
Plate --------------------------------------------------------- 78
9 Service Mode ----------------------------------------------------- 81
9.1. Operation--------------------------------------------------- 81
9.2. Contents ---------------------------------------------------- 82
9.2. Contents ---------------------------------------------------- 82
10 Adjustment -------------------------------------------------------- 85
10.1. Adjustment-1 (Image Sensor)------------------------- 85
10.2. Adjustment-2 (White/Black Slice Level
10.2. Adjustment-2 (White/Black Slice Level
Adjustment) ------------------------------------------------ 93
11 TROUBLESHOOTING ------------------------------------------ 95
11.1. Troubleshooting-1 (Error Code on the Control
Panel) ------------------------------------------------------- 95
11.2. Troubleshooting-2 (Problems regarding Image
Data) -------------------------------------------------------101
11.3. Troubleshooting-3 (Does Not Startup, etc.) ------104
11.4. Necessary Operation after Parts Replacement -105
11.4. Necessary Operation after Parts Replacement -105
12 CIRCUIT DESCRIPTION -------------------------------------106
12.1. Block Diagram-1 ----------------------------------------106
12.2. Block Diagram-2 (Boards)----------------------------107
12.3. Explanation of Connectors ---------------------------108
12.2. Block Diagram-2 (Boards)----------------------------107
12.3. Explanation of Connectors ---------------------------108
13 SCHEMATIC DIAGRAM -------------------------------------- 112
13.1. CONTROL Board--------------------------------------- 113
13.2. BATTERY Board ---------------------------------------- 118
13.3. PANEL Board -------------------------------------------- 119
13.4. HOME SENSOR Board ------------------------------- 120
13.5. TOP SENSOR Board ----------------------------------121
13.6. PAPER SENSOR Board ------------------------------122
13.7. END SENSOR Board----------------------------------123
13.8. DOOR SENSOR Board ------------------------------- 124
13.9. RELAY Board --------------------------------------------125
13.2. BATTERY Board ---------------------------------------- 118
13.3. PANEL Board -------------------------------------------- 119
13.4. HOME SENSOR Board ------------------------------- 120
13.5. TOP SENSOR Board ----------------------------------121
13.6. PAPER SENSOR Board ------------------------------122
13.7. END SENSOR Board----------------------------------123
13.8. DOOR SENSOR Board ------------------------------- 124
13.9. RELAY Board --------------------------------------------125
13.10. POWER MANAGEMENT Board--------------------126
13.11. POWER Board ------------------------------------------127
14 CIRCUIT BOARDS ---------------------------------------------128
14.1. CONTROL Board--------------------------------------- 129
14.2. BATTERY Board ----------------------------------------131
14.3. PANEL Board --------------------------------------------131
14.4. HOME SENSOR Board ------------------------------- 131
14.5. TOP SENSOR Board ----------------------------------132
14.6. PAPER SENSOR Board ------------------------------132
14.7. END SENSOR Board----------------------------------133
14.8. DOOR SENSOR Board ------------------------------- 133
14.9. RELAY Board --------------------------------------------134
14.2. BATTERY Board ----------------------------------------131
14.3. PANEL Board --------------------------------------------131
14.4. HOME SENSOR Board ------------------------------- 131
14.5. TOP SENSOR Board ----------------------------------132
14.6. PAPER SENSOR Board ------------------------------132
14.7. END SENSOR Board----------------------------------133
14.8. DOOR SENSOR Board ------------------------------- 133
14.9. RELAY Board --------------------------------------------134
14.10. POWER MANAGEMENT Board--------------------134
14.11. POWER Board ------------------------------------------135
15 PARTS LOCATION AND MECHANICAL PARTS
LIST ----------------------------------------------------------------137
15.1. Printer Unit -----------------------------------------------138
15.2. Screen Unit-----------------------------------------------142
15.3. Packing----------------------------------------------------148
15.4. Tool ---------------------------------------------------------152
15.2. Screen Unit-----------------------------------------------142
15.3. Packing----------------------------------------------------148
15.4. Tool ---------------------------------------------------------152
16 REPLACEMENT PARTS LIST ------------------------------153
16.1. CONTROL Board --------------------------------------154
16.2. BATTERY Board ----------------------------------------161
16.3. PANEL Board --------------------------------------------162
16.4. HOME SENSOR Board ------------------------------- 163
16.5. TOP SENSOR Board ----------------------------------163
16.6. PAPER SENSOR Board ------------------------------163
16.7. END SENSOR Board----------------------------------163
16.8. DOOR SENSOR Board ------------------------------163
16.9. RELAY Board --------------------------------------------164
16.2. BATTERY Board ----------------------------------------161
16.3. PANEL Board --------------------------------------------162
16.4. HOME SENSOR Board ------------------------------- 163
16.5. TOP SENSOR Board ----------------------------------163
16.6. PAPER SENSOR Board ------------------------------163
16.7. END SENSOR Board----------------------------------163
16.8. DOOR SENSOR Board ------------------------------163
16.9. RELAY Board --------------------------------------------164
16.10. POWER Board ------------------------------------------166
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