CS-XE9EKE, CU-XE9EKE, CS-XE12EKE, CU-XE12EKE - Panasonic Air Conditioner Service Manual (repair manual)

Model
CS-XE9EKE CU-XE9EKE CS-XE12EKE CU-XE12EKE
Pages
79
Size
7.38 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner / AIR CONDITIONER
File
cs-xe9eke-cu-xe9eke-cs-xe12eke-cu-xe12eke.pdf
Date

View Panasonic CS-XE9EKE / CU-XE9EKE / CS-XE12EKE / CU-XE12EKE Service Manual online

1
Order No. MAC0512111C8
Air Conditioner
CS-XE9EKE CU-XE9EKE
CS-XE12EKE CU-XE12EKE
TABLE OF CONTENTS
PAGE
PAGE
1 Safety Precautions----------------------------------------------- 3
2 Specifications 
----------------------------------------------------- 5
2.1. CS-XE9EKE CU-XE9EKE------------------------------- 5
2.2. CS-XE12EKE CU-XE12EKE --------------------------- 7
3 Features ------------------------------------------------------------- 9
4 Location of Controls and Components 
------------------10
4.1. Indoor Unit--------------------------------------------------10
4.2. Outdoor Unit -----------------------------------------------10
4.3. Remote Control -------------------------------------------10
5 Dimensions-------------------------------------------------------- 11
5.1. Indoor Unit & Remote Control ------------------------- 11
5.2. Outdoor Unit -----------------------------------------------12
6 Refrigeration Cycle Diagram --------------------------------13
7 Block Diagram
----------------------------------------------------14
8 Wiring Connection Diagram 
---------------------------------15
8.1. Indoor Unit--------------------------------------------------15
8.2. Outdoor Unit -----------------------------------------------16
9 Printed Circuit Board-------------------------------------------17
9.1. Indoor Unit--------------------------------------------------17
9.2. Indicator ---------------------------------------------------- 19
9.3. Diagnosis--------------------------------------------------- 20
9.4. Outdoor Unit----------------------------------------------- 21
10 Instation Instruction ---------------------------------------- 23
10.1. Select The Best Location ------------------------------ 23
10.2. Indoor Unit ------------------------------------------------- 24
10.3. Outdoor Unit----------------------------------------------- 28
11 Operation and Function -------------------------------------- 31
11.1. Basic Function -------------------------------------------- 31
11.2. Airflow Direction ------------------------------------------ 31
11.3. Quiet operation (Cooling Mode/Cooling area
of Dry Mode) ---------------------------------------------- 32
11.4. Powerful Mode Operation------------------------------ 33
11.5. ON Timer Control ---------------------------------------- 34
11.6. OFF Timer Control --------------------------------------- 34
11.7. Auto Restart Control------------------------------------- 34
11.8. Remote Control Signal Receiving Sound ---------- 34
11.9. Filter Cleaning Control ---------------------------------- 35
11.10. Ventilation Control --------------------------------------- 36
2
12 Protection Control ---------------------------------------------- 37
12.1. Time Delay Safety Control ----------------------------- 37
12.2. 30 Seconds Forced Operation ------------------------ 37
12.3. Total Running Current Control ------------------------ 37
12.4. IPM (Power transistor) Protection Control (DC
Peak detection -------------------------------------------- 37
12.5. Compressor Overheating Prevention Control----- 37
12.6. Outdoor High Pressure Prevention Control
(Cooling and Dry operations) ------------------------- 37
12.7. Compressor Protection Control (Refrigeration
Cycle Abnormality)--------------------------------------- 37
12.8. Four-way Valve Operation Detection Control
(Switching Abnormality between Cooling and
Heating)----------------------------------------------------- 38
12.9. Anti-Freezing Control (Cooling and Dry
operations) ------------------------------------------------- 38
12.10. Outdoor Air Temperature Control -------------------- 38
12.11. Indoor Intake Air Temperature Control
(Heating operation) -------------------------------------- 38
13 Servicing Mode -------------------------------------------------- 39
13.1. Auto OFF/ON Button ------------------------------------ 39
13.2. Various Setting Mode ----------------------------------- 40
13.3. Individual Correspondence Mode -------------------- 41
13.4. Select Remote Control Transmission Code ------- 42
14 Demo Mode ------------------------------------------------------- 43
15 Troubleshooting Guide
---------------------------------------- 44
15.1. Refrigeration Cycle System --------------------------- 44
15.2. Relationship Between The Condition of The
Air Conditioner and Pressure and Electric
Current ------------------------------------------------------ 45
15.3. Breakdown Self Diagnosis Function ---------------- 46
15.4. Error Codes Table---------------------------------------- 47
15.5. Movable Front Panel Malfunction  ------------------- 48
15.6. Initial Operation After Installation--------------------- 48
15.7. Error During Filter Cleaning Operation ------------- 48
15.8. Error During Ventilation Operation ------------------- 48
16 Disassembly and Assembly Instructions --------------- 49
16.1. Indoor Electronic Controller, Auto Cleaning,
Cross Flow Fan and Fan Motor Removal
Procedures------------------------------------------------- 49
16.2. Filter Cleaning Device Complete Removal
Instructions------------------------------------------------- 53
16.3. Ventilation Device Removal Instructions ----------- 55
16.4. Gear Removal Instructions ---------------------------- 56
16.5. Outdoor Propeller Fan and Fan Motor -------------- 57
17 Technical Data---------------------------------------------------- 59
17.1. CS-XE9EKE CU-XE9EKE ----------------------------- 59
17.2. CS-XE12EKE CU-XE12EKE -------------------------- 67
17.3. Sensible Capacity Chart-------------------------------- 75
18 Exploded View and Replacement Parts List ----------- 76
18.1. Indoor Unit ------------------------------------------------- 76
18.2. Outdoor Unit ----------------------------------------------- 78
3
1 Safety Precautions
• Read the following “SAFETY PRECAUTIONS” carefully before perform any servicing.
• Electrical work must be installed or serviced by a licensed electrician. Be sure to use the correct rating of the power plug and
main circuit for the model installed.
• The caution items stated here must be followed because these important contents are related to safety. The meaning of each
indication used is as below. Incorrect installation or servicing due to ignoring of the instruction will cause harm or damage, and
the seriousness is classified by the following indications.
• The items to be followed are classified by the symbols:
• Carry out test running to confirm that no abnormality occurs after the servicing. Then, explain to user the operation, care and
maintenance as stated in instructions. Please remind the customer to keep the operating instructions for future reference.
This indication shows the possibility of causing death or serious injury.
This indication shows the possibility of causing injury or damage to properties.
This symbol denotes item that is PROHIBITED from doing.
1. Engage dealer or specialist for installation and servicing. If installation or servicing done by the user is defective, it will cause water
leakage, electrical shock or fire.
2. Install according to this installation instruction strictly. If installation is defective, it will cause water leakage, electrical shock or fire. 
3. Use the attached accessories parts and specified parts for installation and servicing. Otherwise, it will cause the set to fall, water leak-
age, fire or electrical shock.
4. Install at a strong and firm location which is able to withstand the set’s weight. If the strength is not enough or installation is not prop-
erly done, the set will drop and cause injury.
5. For electrical work, follow the local national wiring standard, regulation and the installation instruction. An independent circuit and sin-
gle outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or
fire.
6. Use the specified cable and connect tightly for indoor/outdoor connection. Connect tightly and clamp the cable so that no external
force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection.
7. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will
cause heat-up or fire at the connection point of terminal, fire or electrical shock.
8. When connecting the piping, do not allow air or any substances other than the specified refrigerant to enter the refrigeration cycle.
Otherwise, this may lower the capacity, cause abnormally high pressure in the refrigeration cycle, and possibly result in explosion and
injury.
9. Thickness of copper pipes used must be more than 0.8 mm. Never use copper pipes thinner than 0.8 mm.
10. It is desirable that the amount of residual oil is less than 40 mg/10m.
11. Do not modify the length of the power supply cord or use of the extension cord, and do not share the single outlet with other electrical
appliances. Otherwise, it will cause fire or electrical shock.
1. The equipment must be earthed. It may cause electrical shock if grounding is not perfect.
2. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the
unit, it may cause fire.
3. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage
the furniture.
4. Pb free solder has a higher melting point than standard solder; typically the melting point is 50 - 70
qF (30 - 40qC) higher. Please use
a high temperature solder iron. In case of the soldering iron with temperature control, please set it to 700 ± 20
qF (370 ± 10qC).
Pb free solder will tend to splash when heated too high (about 1100
qF / 600qC).
4
ATTENTION
1. Selection of the installation location. Select an installation location which is rigid and strong enough to support or hold the unit, and select a
location for easy maintenance.
2. Power supply connection to the conditioner. Connect the power supply cord of the air conditioner to the mains using one of the following
methods.
Power supply point shall be the place where there is ease for ease for access for the power disconnection in case of emergency.
In some countries, permanent connection of this room air conditioner to the power supply is prohibited.
1. Power supply connection to the receptacle using a power plug. Use an approved power plug with earth pin for the connection to the
socket.
2. Power supply connection to a circuit breaker for the permanent connection. Use an approved circuit breaker for the permanent connec-
tion. It must be a double pole switch with a minimum 3.5 mm contact gap.
3. Do not release refrigerant during piping work for installation, servicing, reinstallation and during repairing a refrigeration parts. Take care of
the liquid refrigerant, it may cause frostbite.
4. Installation work. It may need two people to carry out the installation work.
5. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.
5
2 Specifications
2.1.
CS-XE9EKE CU-XE9EKE
Unit
CS-XE9EKE
CU-XE9EKE
Performance Test Condition
EUROVENT/AS
Power Source 
(Phase, Voltage, Cycle)
ø, V, Hz
Single, 230 - 240, 50
Cooling Capacity
kW
2.60 (0.60 - 3.00)
kcal/h
2,240 (520 - 2,580)
Heating Capacity
kW
3.60 (0.60 - 6.10)
kcal/h
3,100 (520 - 5,250)
Moisture Removal
l/h (Pint/h)
1.6 (3.4)
Airflow Method
OUTLET
SIDE VIEW
TOP VIEW
INTAKE
Air Volume
Lo
m
3
/min (cfm)
Cooling; 7.3 (260)
Heating; 7.7 (270)
Me
m
3
/min (cfm)
Cooling; 8.9 (310)
Heating; 9.5 (340)
Hi
m
3
/min (cfm)
Cooling; 10.6 (370)
Cooling; 29.8 (1,050)
Heating; 11.7 (410)
SHi
m
3
/min (cfm)
Cooling; 11.3 (400)
Heating; 12.1 (430)
Noise Level
dB (A)
Cooling; High 39 - 39, Low 26 - 26
Cooling; High 46 - 46
Heating; High 40 - 40, Low 27 - 27
Heating; High 47 - 47
Power level dB
Cooling; High 50 - 50
Cooling; High 59 - 59
Heating; High 51 - 51
Heating; High 60 - 60
Electrical Data
Input Power
W
Cooling; 570 (120 - 700)
Heating; 810 (115 - 1,640)
Running Current
A
Cooling; 2.8 - 2.7
Heating; 3.8 - 3.7
EER
W/W (kcal/hW)
Cooling; 4.56 (3.93)
COP
W/W (kcal/hW)
Heating; 4.44 (3.83)
Starting Current
A
3.8
Piping Connection Port
inch
G ; Half Union 3/8”
G ; 3-way valve 3/8”
(Flare piping)
inch
L ; Half Union 1/4”
L ; 2-way valve 1/4”
Pipe Size
inch
G ; (Gas side) 3/8”
G ; (Gas side) 3/8”
(Flare piping)
inch
L ; (Liquid side) 1/4”
L ; (Liquid side) 1/4”
Drain Hose
Inner diameter
mm
16
Length
m
0.65
Power Cord
Length
m
1.8
Number of core-wire
3 (1.5 mm
2
)
Dimensions
Height
inch (mm)
12 (305)
21 - 1/4 (540)
Width
inch (mm)
34 - 1/4 (870)
30 - 23/32 (780)
Depth
inch (mm)
9 - 1/32 (229)
11 - 3/8 (289)
Net Weight
lb (kg)
29 (13.0)
82 (37)
Compressor
Description
Hermetic Scroll
Motor
Type
Brushless (4-poles)
Rated
Output
W
750
6
Note:
• Specifications are subject to change without notice for further improvement.
Air Circulation
Description
Cross-flow Fan
Propeller Fan
Material
ASG20K1
P.P
Motor
Type
Transistor (8-poles)
Induction (8-poles)
Input
W
44.3
61.3
Rated
Output
W
30
40
Fan Speed Low (Cool/Heat)
rpm
800 / 850
Medium (Cool/Heat)
rpm
980 / 1,050
High (Cool/Heat)
rpm
1,170 / 1,280
790/800
SuperHigh (Cool/Heat)
rpm
1,250 / 1,340
Heat Exchanger
Description
Evaporator
Condenser
Tube material
Copper
Copper
Fin material
Aluminium (Pre Coat)
Aluminium
Fin Type
Slit Fin
Corrugated Fin
Row / Stage
(Plate fin configuration, forced draft)
2 / 15
2 / 24
FPI
20
17
Size (W 
u H u L)
mm
610 
u 315 u 25.4
718.4 
u 504 u 36.4
           689.8
Refrigerant Control Device
Exp. Valve
Refrigerations Oil
(cm
3
)
RB68A (400)
Refrigerant (R410A)
g (oz)
930 (32.8)
Thermostat
Electronic Control
Protection Device
Electronic Control
Capillary Tube
Length
mm
Flow Rate
I/min
Inner Diameter
mm
Air Filter
Material
PET
Style
Compressor Capacitor
PF, VAC
Fan Motor Capacitor
PF, VAC
Unit
CS-XE9EKE
CU-XE9EKE
7
2.2.
CS-XE12EKE CU-XE12EKE
Unit
CS-XE12EKE
CU-XE12EKE
Performance Test Condition
EUROVENT/AS
Power Source 
(Phase, Voltage, Cycle)
ø, V, Hz
Single, 230 - 240, 50
Cooling Capacity
kW
3.50 (0.60 - 4.00)
kcal/h
3,010 (520 - 3,440)
Heating Capacity
kW
4.80 (0.60 - 6.70)
kcal/h
4,130 (520 - 5,760)
Moisture Removal
l/h (Pint/h)
2.0 (4.2)
Airflow Method
OUTLET
SIDE VIEW
TOP VIEW
INTAKE
Air Volume
Lo
m
3
/min (cfm)
Cooling; 8.2 (290)
Heating; 9.2 (320)
Me
m
3
/min (cfm)
Cooling; 10.1 (360)
Heating; 10.8 (380)
Hi
m
3
/min (cfm)
Cooling; 11.9 (420)
Cooling; 31.0 (1,090)
Heating; 12.7 (450)
SHi
m
3
/min (cfm)
Cooling; 12.6 (450)
Heating; 13.2 (470)
Noise Level
dB (A)
Cooling; High 42 - 42, Low 29 - 29
Cooling; High 48 - 48
Heating; High 42 - 42, Low 33 - 33
Heating; High 50 - 50
Power level dB
Cooling; High 53 - 53
Cooling; High 61 - 61
Heating; High 53 - 53
Heating; High 63 - 63
Electrical Data
Input Power
W
Cooling; 880 (120 - 1,100)
Heating; 1,220 (115 - 1,840)
Running Current
A
Cooling; 4.1 - 4.0
Heating; 5.6 - 5.4
EER
W/W (kcal/hW)
Cooling; 3.98 (3.42)
COP
W/W (kcal/hW)
Heating; 3.93 (3.39)
Starting Current
A
5.6
Piping Connection Port
inch
G ; Half Union 1/2”
G ; 3-way valve 1/2”
(Flare piping)
inch
L ; Half Union 1/4”
L ; 2-way valve 1/4”
Pipe Size
inch
G ; (Gas side) 1/2”
G ; (Gas side) 1/2”
(Flare piping)
inch
L ; (Liquid side) 1/4”
L ; (Liquid side) 1/4”
Drain Hose
Inner diameter
mm
16
Length
m
0.65
Power Cord
Length
m
1.8
Number of core-wire
3 (1.5 mm
2
)
Dimensions
Height
inch (mm)
12 (305)
21 - 1/4 (540)
Width
inch (mm)
34 - 1/4 (870)
30 - 23/32 (780)
Depth
inch (mm)
9 - 1/32 (229)
11 - 3/8 (289)
Net Weight
lb (kg)
29 (13.0)
82 (37)
Compressor
Description
Hermetic Scroll
Motor
Type
Brushless (4-poles)
Rated
Output
W
750
Air Circulation
Description
Cross-flow Fan
Propeller Fan
Material
ASG20K1
P.P
Motor
Type
Transistor (8-poles)
Induction (8-poles)
Input
W
44.3
65.9
Rated
Output
W
30
40
Fan Speed Low (Cool/Heat)
rpm
900 / 1,000
Medium (Cool/Heat)
rpm
1,100 / 1,180
High (Cool/Heat)
rpm
1,300 / 1,380
840/820
SuperHigh (Cool/Heat)
rpm
1,380 / 1,440
8
Note:
• Specifications are subject to change without notice for further improvement.
Heat Exchanger
Description
Evaporator
Condenser
Tube material
Copper
Copper
Fin material
Aluminium (Pre Coat)
Aluminium
Fin Type
Slit Fin
Corrugated Fin
Row / Stage
(Plate fin configuration, forced draft)
2 / 15
2 / 24
FPI
20
17
Size (W 
u H u L)
mm
610 
u 315 u 25.4
718.4 
u 504 u 36.4
           689.8
Refrigerant Control Device
Exp. Valve
Refrigerations Oil
(cm
3
)
RB68A (400)
Refrigerant (R410A)
g (oz)
970 (34.2)
Thermostat
Electronic Control
Protection Device
Electronic Control
Capillary Tube
Length
mm
Flow Rate
I/min
Inner Diameter
mm
Air Filter
Material
PET
Style
Compressor Capacitor
PF, VAC
Fan Motor Capacitor
PF, VAC
Unit
CS-XE12EKE
CU-XE12EKE
9
3 Features
• High Efficiency
• Compact  Design
• Wider range of horizontal discharge air
• Long Installation Piping
up to 15 meter for XE9EK & XE12EK
• SUPER alleru buster
- Inactivate various harmful airborne elements including
allergens, viruses and bacteria
• Operation Improvement
Quiet mode to provide quiet operation
- Powerful mode to reach the desired room temperature
quickly
- 24-hour timer setting
- Ventilation mode is to ventilate the dirty air of the room to
outdoor, to keep the room fresh and clean
- Random Auto Restart after power failure for safety
restart operation
• Serviceability Improvement
Removable and washable front panel
Breakdown Self Diagnosis function
• Filter Cleaning Control
- Cleans the filter automatically, to keep optimum perfor-
mance under clean and comfortable environment. 
- This built-in cleaning mechanism cleans the filter auto-
matically and minimizes filter clogging
- It maintains the original performance of the air condi-
tioner, while eliminates the unpleasant job of manual fil-
ter cleaning
• Environmental Protection
- Non-ozone depletion substances refrigerant (R410A). 
10
4 Location of Controls and Components
Note:
* Movable front panel will open slightly for air intake purposes
once the air conditioner operation starts. Movable front panel
will remain open during air conditioner operation. It will close
automatically once the air conditioner operation stops. In such
a condition, do not interrupt the movable front panel movement
as this may cause malfunction or unit breakdown. The above
condition does not apply for filter cleaning.
4.1.
Indoor Unit
4.2.
Outdoor Unit
4.3.
Remote Control

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Here you can view online and download Panasonic CS-XE9EKE / CU-XE9EKE / CS-XE12EKE / CU-XE12EKE Service Manual in PDF. CS-XE9EKE / CU-XE9EKE / CS-XE12EKE / CU-XE12EKE service manual will guide through the process and help you recover, restore, fix, disassemble and repair Panasonic CS-XE9EKE / CU-XE9EKE / CS-XE12EKE / CU-XE12EKE Air Conditioner. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.