DVD 39 (serv.man2) - Harman Kardon Audio EMC - CB Certificate (repair manual). Page 54

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IEC 60065   7ed. (2001) 
 
- Page 3 of 3 - 
 
 
www.nemko.com
 
Report No.  98390 
 
 
14.3.3 
Transformer/motor, constructional requirements 
Transformer 
Part No. 
Insulation 
between 
Insulation Res. 
M Ohms 
Test Volt 
V (60 sec.) 
Clearances / Creepage distances 
Measured 
Required 
TF91 / CLT9Z042ZE *) 
Pri. - Sec.  > 100 
3000Vac 
6,0 / 6,0mm 
4,2 / 5,0mm 
TF92 / CLT9Z043ZE **) 
Pri. - Sec 
> 100 
3000Vac 
6,0 / 6,3mm 
4,4 / 6,0mm 
 
 
 
 
 
 
*)   Min. 6,0mm (width) barrier tapes provided in bottom side of the transformer.  
 
Min. 3,0mm (width) barrier tapes provided in topside of the transformer. 
**)   Min. 6,0mm distances between primary and secondary. 
Primary pins and Sec. 13 pin connected winding wires are covered to 0,25mm thick PTFE tubing. 
Components / construction
 
(TF91, TF92)
 
Concentric windings on single bobbin. At least 3 layers of  
insulation between primary and secondary winding.  
Thickness of each layer: 0,025mm. Voltage test: 3 kV. 
 
Measured Max. Operating Voltage; 
-TF91 / CLT9Z042ZE: 475Vpeak / 247Vrms 
-TF92 / CLT9Z043ZE: 495Vpeak / 279Vrms 
Transformer 
Part No 
Insulation 
Between 
Thick (mm) 
X Number 
Material 
Dielectric strength test
60 sec. 
TF91 / CLT9Z042ZE 
 
Pr - sec 
0,025 mm x 3 
Polyester tape 
Pass *) 
Pr - ic 
0,80 mm min. x 1
Phenol bobbin 
Pass *) 
 
 
 
 
 
TF92 / CLT9Z043ZE  
 
Pr - sec 
0,025 mm x 3 
Polyester tape 
Pass *) 
Pr - ic 
0,80 mm min. x 1
Phenol bobbin 
Pass *) 
 
 
 
 
 
*) Test voltage: 3000 Vrms 
 
17.1 
Torque test to Table 20:  
Screw 
Diameter 
With 
Without
Material 
Torque test (Nm) 
Location / function 
(mm) 
Head 
Head 
Screw
Nut 
Fulfilled / Remarks 
Fixing of top cover 
(rear side) 
3,0 x  - 
Metal
Metal
Tested with 0,5Nm,  
5 times / Pass 
 
 
 
 
 
 
 
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