Read Panasonic DP-3510 Service Manual online
Order Number: MGCS020201C0
H21
Digital Imaging Sytems
DP-3510/4510/6010
[2nd Edition]
This service information is designed for experienced repair technicians only and is not intended for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service
or repair the product or products dealt within this service information by anyone else could result in serious injury or death.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service
or repair the product or products dealt within this service information by anyone else could result in serious injury or death.
WARNING
!
2
The contents of this Service Manual are subject to change without notice.
Published in Japan.
Published in Japan.
Information regarding Lead-Free (PbF) solder;
Distinction of PbF PCB:
PCBs (manufactured) using lead free solder will have a mark following
the PCB part numbers in a label on the PCB.
the PCB part numbers in a label on the PCB.
Caution:
Pb free solder has a higher melting point than standard solder; typically
the melting point is 50 - 70 F (30 - 40 C) higher. Please use a soldering iron
with temperature control and adjust it to 700 20 F (370 10 C). Exercise care
while using higher temperature soldering irons, do not heat the PCB for too long
to prevent solder splash or damage to the PCB.
Pb free solder will tend to splash when heated too high (about 1100 F/600 C).
ECO SOLDER M705 (available from Senju Metal Industry Co., Ltd.;
the melting point is 50 - 70 F (30 - 40 C) higher. Please use a soldering iron
with temperature control and adjust it to 700 20 F (370 10 C). Exercise care
while using higher temperature soldering irons, do not heat the PCB for too long
to prevent solder splash or damage to the PCB.
Pb free solder will tend to splash when heated too high (about 1100 F/600 C).
ECO SOLDER M705 (available from Senju Metal Industry Co., Ltd.;
URL: http://www.senju-m.co.jp) is recommended when repairing PbF PCBs.
This Product Uses Lead (Pb) Free Solder Printed Circuit
Boards (PCBs).
Boards (PCBs).
Table of Contents
3
Specifications Table ................................ 5
1.1.
Copy Function...........................................5
1.2.
Fax, Printer, Network Scanner and
Internet Fax Functions ............................13
Internet Fax Functions ............................13
1.3.
System Combination...............................22
1.4.
Option and Supply Lists..........................23
1.5.
External View..........................................24
1.6.
Control Panel ..........................................27
1.7.
Fans and Motors.....................................28
1.8.
Sensors...................................................29
1.9.
Clutches and Switches ...........................30
1.10. PC Boards ..............................................30
Disassembly Instructions ..................... 31
2.1.
General Disassembly..............................31
2.2.
Disassembly Instructions ........................32
2.3.
Screw Identification Template...............107
Maintenance, Adjustments and
Check Points ........................................ 112
Check Points ........................................ 112
3.1.
Preventive Maintenance .......................112
3.2.
Required Tools .....................................114
3.3.
Preventive Maintenance Points ............115
3.4.
Preventive Maintenance Check List .....117
3.5.
Resetting the P/M
(Preventive Maintenance) Counter .......119
(Preventive Maintenance) Counter .......119
3.6.
Updating the Firmware .........................120
3.7.
Adjusting the Printer Registration,
LSU Image Side by Side.......................125
LSU Image Side by Side.......................125
3.8.
QUANTUM Control in F8-14.................126
3.9.
Calibrating the LCD ..............................128
3.10. Firmware Recovery Procedure .............128
Troubleshooting .................................. 130
4.1.
Initial Troubleshooting Flowchart ..........130
4.2.
Improper LCD Display ..........................131
4.3.
Printed Copy Quality Problems.............132
4.4.
Troubleshooting the LAN Interface .......148
4.5.
Error Codes (For Copier) ......................156
4.6.
Information Codes Table
(For Facsimile)......................................168
(For Facsimile)......................................168
4.7.
Diagnostic Codes (For Facsimile).........174
4.8.
Troubleshooting (For Printer)................181
Service Modes...................................... 183
5.1.
Service Modes (For Copier)..................183
5.2.
Service Modes (For Facsimile) .............214
System Description ............................. 246
6.1.
Copy Process ....................................... 246
6.2.
Precautions with Consumables ............ 247
6.3.
New Digital Image Control Qualitative
Reasoning Based Adaptive Controller
(New Digital QUANTUM) ..................... 249
Reasoning Based Adaptive Controller
(New Digital QUANTUM) ..................... 249
6.4.
Inverting Automatic Document Feeder
(i-ADF).................................................. 251
(i-ADF).................................................. 251
Installation............................................ 253
7.1.
Precautions During Set Up................... 253
7.2.
Unpacking ............................................ 255
7.3.
Installation Procedure .......................... 255
7.4.
Adjustment ........................................... 260
Options and Supplies.......................... 261
8.1.
Installing the Printer Controller Module
for PCL6 (DA-PC600) .......................... 261
for PCL6 (DA-PC600) .......................... 261
8.2.
Service Notes for Option Installation ... 263
8.3.
Installing the Printer Controller Module
for PS / PCL6 (DA-MC600) .................. 266
for PS / PCL6 (DA-MC600) .................. 266
8.4.
Installing the Network Scanner Module
(DA-NS600).......................................... 268
(DA-NS600).......................................... 268
8.5.
Installing the Internet Fax / E-Mail
Module (DA-NF600) ............................. 269
Module (DA-NF600) ............................. 269
8.6.
Installing the Fax Communication
Board (DA-FG600) ............................... 270
Board (DA-FG600) ............................... 270
8.7.
Installing the Hard Disk Drive Unit
(DA-HD60) ........................................... 275
(DA-HD60) ........................................... 275
8.8.
Installing the Accounting Software
(DA-WA10) ........................................... 278
(DA-WA10) ........................................... 278
8.9.
Installing the DD Server Software
(DA-WS20) ........................................... 279
(DA-WS20) ........................................... 279
8.10. Installing the Expansion F-ROM Board
(DA-EM600) ......................................... 280
8.11. Installing the Sorting Image Memory
16 / 64 / 128 MB
(DA-SM16B / 64B / 28B) ...................... 281
(DA-SM16B / 64B / 28B) ...................... 281
8.12. Installing the Expansion Flash Memory
Card 4/8 MB (UE-410047/410048) ...... 282
8.13. Installing the System Console 1
(DA-DS601) / Console 2
(DA-DS602).......................................... 283
(DA-DS602).......................................... 283
8.14. Installing the 3000-Sheet Tray
(DA-MA301) ......................................... 286
8.15. Installing the Letter / Legal Size Adapter
for 3000-Sheet Tray (DA-TK31) ........... 289
8.16. Installing the Exit Tray (DA-XT600)...... 294
8.17. Installing the 2 Bin Finisher
(DA-FS600) .......................................... 297
Table of Contents
4
8.18. Installing the 2 Bin Saddle-Stitch
Finisher (DA-FS605).............................308
8.19. Installing the Punch Unit (DA-SP31).....321
8.20. Installing the 2 Bin Finisher
(DA-FS330)...........................................325
8.21. Installing the 1 Bin Saddle-Stitch
Finisher (DA-FS355).............................331
8.22. Installing the Punch Unit (DA-SP41).....338
8.23. Installing the Power Supply for Finisher
(DA-PW600) .........................................346
8.24. Installing the Key Counter Harness Kit
(DZTY000128) ......................................348
8.25. Replacing the OPC Drum .....................350
General Network Information ............. 353
9.1.
Network Protocol ..................................353
9.2.
Layer Functions and Technology..........355
9.3.
Network Layer.......................................359
9.4.
Transport Layer ....................................363
9.5.
Upper Layer ..........................................365
9.6.
SMTP
(Simple Mail Transfer Protocol) ............370
(Simple Mail Transfer Protocol) ............370
9.7.
ITU T.37 and RFC2305 ........................371
9.8.
Communication Protocols.....................377
9.9.
POP (Post Office Protocol Version 3)...380
9.10. Troubleshooting from a PC...................383
9.11. Verifying the Configuration and Mail
Account Type (SMTP or POP)..............384
9.12. Dynamic Host Configuration Protocol
(DHCP) - Extended Feature .................385
9.13. Message Disposition Notifications
(MDN) - Extended Feature ...................388
9.14. Lightweight Directory Access Protocol
(LDAP) - Extended Feature ..................392
9.15. Lightweight Challenge-response
Mechanism POP (APOP)
- Extended Feature ...............................392
- Extended Feature ...............................392
9.16. SMTP Service Extension
for Authentication (SMTP Auth)
- Extended Feature ...............................394
- Extended Feature ...............................394
9.17. Direct SMTP Transfer
- Extended Feature ...............................396
Schematic Diagram ............................. 397
10.1. General Circuit Diagram .......................397
Finisher Options .................................. 398
11.1. DA-FS600, DA-FS605, DA-SP31 .........398
11.2. DA-FS330 .............................................603
11.3. DA-FS355, DA-SP41 ............................642