SLV-D500P (serv.man2) - Sony VCR Service Manual (repair manual). Page 3

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TABLE OF CONTENTS
Precautions
1
Safety Precautions ·································································· 4
2
Servicing Precautions ····························································  6
3
ESD Precautions ····································································· 7
4
Handling the Optical Pick-up ················································· 8
5
Pick-up Disassembly and Reassembly ··································  9
1.
General
Getting Started ···································································· 1-1
Basic Operations ································································· 1-6
Advanced Hookups ·························································· 1-12
DVD Settings and Adjustments ········································ 1-13
DVD Additional  Operations ············································ 1-16
VCR Additional Operations ············································· 1-22
Additional Information ····················································· 1-24
2.
Disassembly and Reassembly
2-1
Cabinet and PCB
2-1-1 Cabinet Top Removal ························································ 2-1
2-1-2 Bottom Cover Removal ····················································· 2-1
2-1-3 Ass’y Front Panel Removal ··············································· 2-1
2-1-4 Function PCB Removal ····················································· 2-1
2-1-5 Chassis Removal ······························································· 2-2
2-1-6 VCR Main PCB Removal ················································· 2-2
2-2
Circuit Board Locations ···················································· 2-3
2-3
VCR Deck Parts Locations
2-3-1 Top View ··········································································· 2-4
2-3-2 Bottom View ······································································ 2-6
2-4
VCR DECK
2-4-1 Holder FL Cassette Ass’y Removal ·································· 2-7
2-4-2 Lever FL Door Removal ··················································· 2-7
2-4-3 Slider FL Drive, Gear FL Cam Removal ·························· 2-8
2-4-4 Lever FL Arm Ass’y Removal ·········································· 2-8
2-4-5 Gear Worm Wheel Removal ·············································· 2-9
2-4-6 Cable Flat Removal ··························································· 2-9
2-4-7 Motor Loading Ass’y Removal ······································· 2-10
2-4-8 Bracket Gear, Gear Joint 2, 1 Removal ··························· 2-10
2-4-9 Gear Loading Drive, Slider Cam,
Lever Load S, T Ass’y Removal ····································· 2-11
2-4-10 Gear Loading Drive, Slider Cam,
Lever Load S, T Ass’y Assembly ···································· 2-11
2-4-11 Lever Pinch Drive, Lever Tension Drive Removal ·········· 2-12
2-4-12 Lever Tension Ass’y, Band Brake Ass’y Removal ·········· 2-12
2-4-13 Lever Brake S, T Ass’y Removal ···································· 2-13
2-4-14 Gear Idle Ass’y Removal ················································ 2-13
2-4-15 Disk S, T Reel Removal ·················································· 2-14
2-4-16 Holder Clutch Ass’y Removal ········································· 2-14
2-4-17 Lever Up Down Ass’y, Gear Center Ass’y Removal ······ 2-15
2-4-18 Guide Cassette Door Removal ········································ 2-15
2-4-19 Lever Unit Pinch Ass’y, Plate Joint,
Spring Pinch Drive Removal ··········································· 2-16
2-4-20 Lever #9 Guide Ass’y Removal ······································ 2-16
2-4-21 FE Head Removal ··························································· 2-17
2-4-22 ACE Head Removal ························································ 2-17
2-4-23 Slider S, T Ass’y Removal ·············································· 2-18
2-4-24 Plate Ground Deck, Cylinder Ass’y Removal ················· 2-18
2-4-25 Belt Pulley Removal ························································ 2-19
2-4-26 Motor Capstan Ass’y Removal ······································· 2-19
2-4-27 Post #8 Guide Ass’y Removal ········································· 2-20
2-4-28 Level Head Cleaner Ass’y Removal (Optional) ·············· 2-20
2-4-29 How to Eject the Cassette Tape ······································· 2-20
2-5
The Table Of Cleaning, Lubrication and
Replacement Time About Principal Parts ······················· 2-21
2-6
DVD Deck
2-6-1 Tray Disc Removal ·························································· 2-22
2-6-2 Ass’y P/U Deck Removal ··············································· 2-23
2-6-3 Housing Ass’y Removal ·················································· 2-24
2-6-4 Sub Chassis Removal ······················································ 2-25
2-6-5 Ass’y Brkt Deck Removal ··············································· 2-26
3.
Block Diagram
............................................................. 3-1
4.
PCB Diagrams
4-1
VCR Main ·········································································· 4-3
4-2
DVD Main ·········································································· 4-7
4-3
Function-Timer ··································································· 4-9
4-4
Dial-Timer ········································································ 4-11
5.
Schematic Diagrams
◆ Block Identification of Main PCB ············································ 5-3
5-1
S.M.P.S. ·············································································· 5-5
5-2
Power Drive ········································································ 5-7
5-3
Logic/Function-Timer ························································ 5-9
5-4
Audio/Video ····································································· 5-11
5-5
Hi-Fi/MTS ········································································ 5-13
5-6
Input-Output ····································································· 5-15
5-7
DVD Main-Micom/AV Decoder ······································ 5-17
5-8
DVD Servo ······································································· 5-19
5-9
DVD Audio/Video ···························································· 5-21
6.
Alignment and Adjustments
6-1
VCR Adjustment ································································ 6-1
6-1-1 Reference ············································································ 6-1
6-1-2 Head Switching Point Adjustment ····································· 6-3
6-2
DVD Adjustment ································································ 6-4
6-2-1 Location of Test Point ························································ 6-4
6-2-2 Skew Adjustment ································································ 6-5
6-3
VCR Mechanical Adjustment ············································· 6-7
6-3-1 Tape Transport System and Adjustment Locations ············ 6-7
6-3-2 Tape Transport System Adjustment ···································· 6-8
6-3-3 Reel Torque ······································································ 6-13
7.
Troubleshooting
····················································
7-1
8.
Repair Parts List
8-1
Exploded Views ·································································· 8-2
8-1-1 Cabinet Assembly ······························································· 8-2
8-1-2 VCR Mechanical Parts (Top Side) ····································· 8-3
8-1-3 VCR Mechanical Parts (Bottom Side) ······························· 8-4
8-1-4 DVD Mechanical Parts ······················································· 8-5
8-2
Electrical Parts List ···························································· 8-6
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