Read Sony KV-HP213M83 (serv.man2) Service Manual online
REVISION HISTORY
BX1S
MODEL
KV-HP213M83
PART NO. :
9-872-991-01
CHASSIS
NO.
SUFFIX
DATE
SUPP / CORR
DESCRIPTION
1
-01
2007/10
_ _
1st Issue
TRINITRON
®
COLOR TV
SERVICE MANUAL
BX1S
CHASSIS
MODEL
COMMANDER DEST.
CHASSIS NO.
KV-HP213M83
RM-GA002 Pakistan
-
MODEL
COMMANDER DEST.
CHASSIS NO.
RM-GA002
– 2 –
KV-HP213M83
RM-GA002
TABLE OF CONTENTS
SELF DIAGNOSTIC FUNCTION ....................................... 3
1. DISASSEMBLY
1-1.
3D Speaker box Removal ............................................ 5
1-2.
Rear Cover Removal .................................................... 5
1-3.
Speaker Removal ......................................................... 5
1-4.
Chassis Assy Removal ................................................. 5
1-5.
Service Position ........................................................... 5
1-6.
A Board and J3 Board Removal .................................. 5
1-7.
H3 Board Removal ...................................................... 6
1-8.
Picture Tube Removal .................................................. 6
2. WIRE DRESSING
2-1.
Insert DGC Connector To CN601 (A PWB) ............... 8
2-2.
Insert AC Cord,Speaker Wire(R),DGC Conn.
Lead Assy Earth With Purse Lock ............................... 8
Lead Assy Earth With Purse Lock ............................... 8
2-3.
Dress AC Power Cord,DGC Conn. & Lead Assy,
Earth With Standing Purse Lock ................................. 8
Earth With Standing Purse Lock ................................. 8
2-4.
Insert Dummy Connector To CN600 (A PWB) .......... 9
2-5.
Insert Earth Coating Assy To CN705 (C PWB) .......... 9
2-6.
Install C PWB To CRT Neck ....................................... 9
2-7.
DY Connector Dressing ............................................. 10
2-8.
Insert NS Coil Connector To CN800 (A PWB) ........ 10
2-9.
Dress Conn. Assy 7P, Lead Assy Earth & UL
Wire With Purse Lock Ø5 ......................................... 10
Wire With Purse Lock Ø5 ......................................... 10
2-10. Dress Conn. Assy 7P, Lead Assy Earth, UL Wire
& Rotational Coil Conn With Purse Lock Ø5 ......... 11
2-11. Dress Conn. Assy 7P, Lead Assy Earth & UL
Wire with purse Lock Ø5 ......................................... 11
2-12. Dress Conn. DY, Conn. Assy 5P With
Purse Lock Ø5 .......................................................... 11
2-13. Dress Conn. Assy, 7P With Cable Tie ....................... 12
2-14. Install J3 PWB To J PWB Bracket ............................ 12
2-15. Install Standing Purse Lock(PA) Into A PWB .......... 12
2-16. Insert G2 Lead Assy To FBT ..................................... 13
2-17. Insert Conn Assy 5P To A PWB ................................ 13
2-18. Insert Lead Assy, Speaker To CN200 (A PWB) ....... 13
2-19. Insert Conn. Assy 3P To CN201 (A PWB) ............... 14
2-20. Insert Conn Assy, 7P To CN701 (C PWB) ............... 14
2-21. Insert Conn. AC Cord Power To CN602 (A PWB) ... 14
2-14. Install J3 PWB To J PWB Bracket ............................ 12
2-15. Install Standing Purse Lock(PA) Into A PWB .......... 12
2-16. Insert G2 Lead Assy To FBT ..................................... 13
2-17. Insert Conn Assy 5P To A PWB ................................ 13
2-18. Insert Lead Assy, Speaker To CN200 (A PWB) ....... 13
2-19. Insert Conn. Assy 3P To CN201 (A PWB) ............... 14
2-20. Insert Conn Assy, 7P To CN701 (C PWB) ............... 14
2-21. Insert Conn. AC Cord Power To CN602 (A PWB) ... 14
3. SET-UP ADJUSTMENTS
3-1.
Beam Landing Adjustment ........................................ 15
3-2.
Convergence Adjustment ........................................... 15
3-3.
Focus Adjustment ...................................................... 17
3-4.
G2 (SCREEN) Adjustment ........................................ 17
3-5.
White Balance Adjustment ........................................ 17
3-6.
Sub Bright Adjustment .............................................. 17
4. CIRCUIT ADJUSTMENTS
4-1.
Adjustments With Commander ................................. 18
4-2.
Adjustment Method ................................................... 19
4-3.
Picture Quality Adjustment ....................................... 34
4-3-1. P MAX/Contrast Adjustment ......................... 34
4-3-2. Sub Color Adjustment .................................... 34
4-3-3. Sub Hue Adjustment ....................................... 34
4-3-1. P MAX/Contrast Adjustment ......................... 34
4-3-2. Sub Color Adjustment .................................... 34
4-3-3. Sub Hue Adjustment ....................................... 34
4-4.
Geometry Adjustment ................................................ 35
4-4-1. General Setting ............................................... 35
4-4-2. Pal 50Hz Normal Mode .................................. 35
4-4-1. General Setting ............................................... 35
4-4-2. Pal 50Hz Normal Mode .................................. 35
5. DIAGRAMS
5-1.
Block Diagram ........................................................... 36
5-2.
Circuit Boards Location ............................................ 37
5-3.
Schematic Diagram Information ............................... 37
5-3-1. A Board — (Block 001) .................................. 38
5-3-2. A Board — (Block 002) .................................. 40
5-3-3. A Board — (Block 003) .................................. 42
5-3-4. A Board — (Block 004) .................................. 44
5-3-5. A Board — (Block 005) .................................. 46
5-3-6. A Board — (Block 006) .................................. 48
5-3-7. A Board — (Block 007) .................................. 50
5-3-8. C Board Schematic Diagram .......................... 51
5-3-9. H3 Board Schematic Diagram ........................ 53
5-3-10. J3 Board Schematic Diagram ....................... 54
5-3-1. A Board — (Block 001) .................................. 38
5-3-2. A Board — (Block 002) .................................. 40
5-3-3. A Board — (Block 003) .................................. 42
5-3-4. A Board — (Block 004) .................................. 44
5-3-5. A Board — (Block 005) .................................. 46
5-3-6. A Board — (Block 006) .................................. 48
5-3-7. A Board — (Block 007) .................................. 50
5-3-8. C Board Schematic Diagram .......................... 51
5-3-9. H3 Board Schematic Diagram ........................ 53
5-3-10. J3 Board Schematic Diagram ....................... 54
5-4.
Voltage Measurement and Waveforms ...................... 55
5-5.
Printed Wiring Boards ............................................... 58
5-6.
Semiconductors .......................................................... 61
6. EXPLODED VIEWS
6-1.
Picture Tube, Speaker Bracket and Chassis .............. 63
6-2.
3D Speaker ................................................................. 63
7. ELECTRICAL PARTS LIST .............................................. 65
OPERATING INSTRUCTIONS
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK
! ON THE
SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
CAUTION
SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE
ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR
CARBON PAINTED ON THE CRT, AFTER REMOVING THE
ANODE.
ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR
CARBON PAINTED ON THE CRT, AFTER REMOVING THE
ANODE.
Section
Title
Page
Section
Title
Page
– 3 –
KV-HP213M83
RM-GA002
The units in this manual contain a self diagnostic function. If an error occurs, the STANDBY (1) indicator will automatically
begin to flash. The number of times the STANDBY (1) indicator flashes translates to a probable source of the problem. If an
error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in
memory to reveal past problems and how often these problems occur.
begin to flash. The number of times the STANDBY (1) indicator flashes translates to a probable source of the problem. If an
error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in
memory to reveal past problems and how often these problems occur.
1. DIAGNOSTIC TEST INDICATORS
When an errors occurs, the STANDBY (1) indicator will flash a set number of times to indicate the possible cause of the
problem. If there is more than one error, the indicator will identify the first of the problem areas.
problem. If there is more than one error, the indicator will identify the first of the problem areas.
Result for all of the following diagnosis items are displayed on screen. No error has occurred if the screen displays a "0".
SELF DIAGNOSTIC FUNCTION
Diagnosis
Item
Description
No Power
+B overcurrent
(OCP)
(OCP)
V-Protect (OVP)
IK (AKB)
Power supply
NG (+5V) for
Video Processor
NG (+5V) for
Video Processor
No. of timer
STANDBY (1)
indicator flashes
Does not light
2 times
4 times
5 times
8 times
Diagnostic Result
on screen display
on screen display
–
2:0
or
2:1 ~ 255
4:0
or
4:1 ~ 255
5:0
or
5:1 ~ 255
8:0
or
8:1 ~ 255
Probable Cause
Location
• Power cord is not plugged
in.
• Fuse is burned out (F600)
A board.
• H OUT (Q805) is shorted.
(A board)
• IC751 is shorted. (C board)
• +13V is not supplied.
(A board)
• IC804 is faulty. (A board)
• Video OUT (IC751) is
faulty. (C board)
• IC001 is faulty. (A board)
• Screen (G2) is improperly
• Screen (G2) is improperly
adjusted.
• IC604 faulty.
• IC602 faulty.
• IC602 faulty.
Detected
Symptoms
• Power does not turn on.
• No power is supplied on
• No power is supplied on
TV.
• AC Power supply is faulty.
• Power does not turn on.
• Load on power line is
• Load on power line is
shorted.
• Has entered standby state
after horizontal raster.
• Vertical deflection pulse is
stopped.
• Power line is shorted or
power supply is shorted.
• No raster is generated.
• CRT Cathode current
• CRT Cathode current
detection reference pulse
output is small.
output is small.
• No power supply to CRT
ANODE.
• No RASTER is generated.
2. STANDBY INDICATOR BLINKING PROCESS
The example above represents for 4 times blink
Lamp OFF 3 seconds
Lamp ON 300ms
Lamp OFF 300ms
3. STANDBY INDICATOR ON TV FRONT PANEL
Standby indicator
