KV-HG21M80 - Sony TV Service Manual (repair manual). Page 11

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KV-HG21M80/M88
RM-GA002
2-9.  Earth Assy, Coating dressing
2-10.  AC Power Cord , Lead Assy, Earth, Lead Assy, Speaker (Right & Left) & DGC Conn dressing
2-11.  Lead Assy, Speaker (Right) & DGC Conn dressing
DGC
 
  
 
 
 
 
Make sure loop made is of a
small radius (closely dressed
around DGC)
Dress DGC Conn into standing purse lock and lock the standing purse lock.
Note :  1) AC Power Cord, Lead Assy, Earth and Lead Assy, Speaker (Right) already inserted into standing purse lock during Chassis Assy.
 
2) Keep bunch of wires above of RY600 to avoid wires from being sandwiched with front jack and pushed against relay.
 
3) Dress wires away from beznet's front terminal to prevent wires from being sandwiched when docking.
 
4) Dress speaker wires above the surrounding capacitors to prevent from touching high-temp parts.
2. Once loop is made,
Earth Assy, Coating
wire is connected to C
1. Earth Assy, Coating
is in front of DGC
before looping it once
around DGC.
From braided wire of
Earth Assy, Coating at CRT
Make sure Earth Assy,
Coating wire is close to
CRT surface before making
a loop around DGC
Dress wires away from beznet's front terminal
--> prevent wires from being sandwiched when docking chassis.
Lead Assy, Speaker (Right)
AC Power Cord
Lead Assy, Earth
Keep bunch of wires above of RY600
--> to avoid wires from being sandwiched with
front jack and pushed against relay
Tweeter's
Tab
Spring
extension
Black Tape
Ensure DGC
Conn is kept
behind of DGC
Ensure DGC conn is in front
of DGC before dress with
standing purse lock.
Standing
purse lock
iii) Dress DGC conn according to Figure.
Note : Kept DGC conn close to the CRT.
Ensure all wires is keep away from heatsinks
or other high temperature parts.
Make sure wire does not
touch heatsink or other
high temperature parts.
Lead Assy, Speaker is
dress underneath DGC.
(Sandwiched between
DGC & CRT surface.)
Ensure tweeter's tab is
facing inisde (towards
CRT) to avoid wire
being sandwich while
docking rear cover.
DGC Conn
RY600
i) Ensure Tweeter's tab is facing inside (towards CRT).ii) Dress Lead Assy, Speaker (Right) underneath DGC.
Note : Avoid wire being sandwich while docking rear (Sandwiched between DGC & CRT surface)
Standing Purse Lock
Pin, Wire A016
AC Power Cord
Lead Assy, Speaker
DGC
Lead Assy,
AC Power
Standing Purse
Lock
Lead Assy, Speaker (Left)
Wire dressing done during chassis
half way docked into beznet.
Dress speaker wires above the surrounding capacitors
--> prevent from touching high-temp parts.
CAUTION:
Keep wires away from sharp edge of spring
extension
Ensure DGC
Conn is kept
behind of black
tape.
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