KP-53XBR300, KP-61XBR300 - Sony TV Service Manual (repair manual). Page 7

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KP-53XBR300/61XBR300
RM-Y902
RM-Y902
TABLE OF CONTENTS
Section
Title
Page
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Section
Title
Page
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SELF DIAGNOSIS FUNCTION ............................................ 4
1. GENERAL
Remote Control ....................................................................... 9
Installing and Connecting the Projection TV .......................... 9
Basic Set Up .......................................................................... 18
Using Your New Projection TV ............................................ 19
Adjusting Your SET UP (menus) .......................................... 23
Operating Video Equipment .................................................. 34
Operating a Cable Box or DBS Receiver .............................. 35
2. DISASSEMBLY
2-1.
Screen Frame Assy and HC Board Removal ............ 37
2-2.
Rear Board Removal ................................................. 37
2-3.
Main Bracket Removal ............................................. 37
2-4.
Service Position ......................................................... 37
2-5.
G Board Removal ...................................................... 38
2-6.
Terminal Board and U Board Removal ..................... 38
2-7.
K Board Removal ...................................................... 38
2-8.
BM, BR and BD Board Removal .............................. 38
2-9.
BA Board Removal ................................................... 39
2-10.
DS Board Removal ................................................... 39
2-11.
A and D Board Removal ........................................... 39
2-12.
Reflection Mirror Removal ....................................... 40
2-13.
HA and HB Board Removal ...................................... 40
2-14.
Picture Tube Removal ............................................... 41
2-15.
High-Voltage Cable Installation and Removal .......... 41
3. SET-UP ADJUSTMENTS
3-1.
Screen Voltage Adjustment (Rough Alignment) ....... 42
3-2.
Focus Lens Adjustment ............................................. 42
3-3.
Screen (G2) Adjustment ............................................ 42
3-4.
Focus VR Adjustment ............................................... 42
3-5.
Deflection York Tilt Adjustment ............................... 43
3-6.
2-Pole Magnet Adjustment (Green, Red) .................. 43
3-7.
4-Pole Magnet Adjustment ........................................ 43
3-8.
Defocus Adjustment (Blue) ....................................... 43
3-9.
Electrical Adjustment by Remote Commander ......... 44
3-10.
Registration Adjustment ............................................ 50
3-11.
Auto Registration Error Code List ............................ 53
4. SAFETY RELATED ADJUSTMENTS
4-1.
HV Regulation Circuit Check and Adjustment ......... 54
4-2.
HV Hold Down Circuit Operation and Adjustment .. 54
4-3.
+B OVP Confirmation .............................................. 54
5. CIRCUIT ADJUSTMENTS
5-1.
TV Input Sub Contrast Adjustment
(MCD1 SCON) ......................................................... 55
5-2.
Video Input Sub-Contrast Adjustment
(MCD3-SCON) ......................................................... 55
5-3.
P & P Sub-Contrast Adjustment (MCD2-SCON) ..... 55
5-4.
P & P Sub-Contrast Adjustment (MCD4-SCON) ..... 55
5-5.
480 I Sub-Contrast  Adjustment(MCP2-SCON) ....... 56
5-6.
Video 5 Input Sub-Contrast Adjustment
(MCP3-scon) ............................................................. 56
5-7.
Sub-HUE and Sub-Color  Adjustment
(MCD1-SHUE,SCOL) .............................................. 56
5-8.
Video Input Sub-HUE and Sub-Color  Adjustment
(MCD3-SHUE,SCOL) .............................................. 56
5-9.
P & P Sub-HUE and Sub-Color  Adjustment
(MCD2-SHUE,SCOL) .............................................. 57
5-10.
P & P Sub-HUE and Sub-Color  Adjustment
(MCD4-SHUE,SCOL) .............................................. 57
5-11.
P & P Sub Contrast Adjustment (MCD1-SCON) ...... 57
5-12.
P & P Sub Contrast Adjustment (MCD2-SCON) ...... 57
5-13.
Sub-HUE and Sub-Color  Adjustment
(SCD1-SHUE,SCOL) ............................................... 58
5-14.
Sub-HUE and Sub-Color  Adjustment
(SCD2-SHUE,SCOL) ............................................... 58
5-15.
Video 5 Input Sub-HUE and Sub-Color  Adjustment
(MCP3-SHUE,SCOL) ............................................... 58
5-16.
Display Position  Adjustment (OSD-HPOS) ............. 59
5-17.
Caption Vision Position  Adjustment
(MCCD-CCDH) ........................................................ 59
5-18.
Mid Display  Position Adjustment (MID-HPOS) ..... 59
6. DIAGRAMS
6-1.
Block Diagram (1) ..................................................... 61
Block Diagram (2) ..................................................... 64
Block Diagram (3) ..................................................... 67
Block Diagram (4) ..................................................... 69
Block Diagram (5) ..................................................... 71
Block Diagram (6) ..................................................... 74
Block Diagram (7) ..................................................... 77
Block Diagram (8) ..................................................... 79
6-2.
Frame Schematic Diagram ........................................ 81
6-3.
Circuit Boards Location ............................................ 84
6-4.
Printed Wiring Boards and Schematic Diagrams ...... 84
• A (1/4)Board ........................................................... 89
• A (2/4)Board ........................................................... 93
• A (3/4)Board ........................................................... 97
• A (4/4)Board ......................................................... 100
• BA Board .............................................................. 104
• BM Board ............................................................. 107
• BR Board .............................................................. 115
• BD Board .............................................................. 120
• DS Board .............................................................. 123
• D(1/2) Board ......................................................... 127
• D(2/2) Board ......................................................... 130
• K Board ................................................................. 139
• CR Board .............................................................. 143
• CG Board .............................................................. 144
• CB Board .............................................................. 145
• ZR Board .............................................................. 147
• ZG Board .............................................................. 148
• ZB Board .............................................................. 150
• U Board ................................................................. 151
• HA Board .............................................................. 153
• HB Board .............................................................. 153
• HC Board .............................................................. 153
• G Board ................................................................. 157
6-5.
Semiconductors ....................................................... 160
7. EXPLODED VIEWS
7-1.
Cover (KP-53XBR300) ........................................... 162
7-2.
Cover (KP-61XBR300) ........................................... 163
7-3.
Chassis ..................................................................... 164
7-4.
Picture Tube ............................................................ 165
8. ELECTRICAL PARTS LIST
................................. 166
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