KP-51WS510, KP-57WS510, KP-65WS510 - Sony TV Service Manual (repair manual). Page 3

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KP-51WS510/57WS510/65WS510
TABLE OF CONTENTS
SECTION TITLE 
PAGE
SECTION TITLE 
PAGE
Specifications ................................................................................. 4
Warnings and Cautions .................................................................. 5
Safety Check-Out ........................................................................... 6
Self-Diagnostic Function................................................................. 7
SECTION 1:  DISASSEMBLY............................................................... 10
1-1.  Rear Board Removal............................................................ 10
1-2.  Chassis Assembly Removal................................................. 10
1-3.  Service Position ................................................................... 10
1-4.  H2 Board Removal................................................................11
1-5.  H1 Board Removal................................................................11
1-6.  H4 Board Removal................................................................11
1-7.  Mirror Cover Removal.......................................................... 12
1-8.  Beznet Assembly Removal .................................................. 12
1-9.  SR Board Removal .............................................................. 12
1-10. AD Board and B Board Removal ......................................... 12
1-11. G Board Removal................................................................. 13
1-12. Terminal Board, A Board, D Board, U Board, and 
UD Board Removal .............................................................. 13
1-13. Picture Tube Removal.......................................................... 14
1-14. High-Voltage Cable Installation and Removal...................... 14
SECTION 2:  SET-UP ADJUSTMENTS................................................ 15
2-1.  Screen Voltage Adjustment (Coarse Adjustment) ................ 15
2-2.  Screen (G2) Adjustment (Fine Adjustment).......................... 15
2-3.  Deflection Yoke Tilt Adjustment............................................ 15
2-4.  Focus Lens Adjustment........................................................ 16
2-5.  Focus VR Adjustment........................................................... 16
2-6.  2-Pole Magnet and Centering Magnet Adjustment .............. 17
2-7.  Centering Magnet Adjustment.............................................. 17
2-8.  4-Pole Magnet Adjustment................................................... 17
2-9.  Blue Defocus Adjustment..................................................... 17
2-10. Electrical Adjustments by Remote Commander................... 18
2-11. Adjustable Service Data Lists .............................................. 19
2-12. Registration Adjustment ....................................................... 31
2-13. PJE Adjustment (Sub Deflection Adjustment) ...................... 33
2-14. Auto Registration Offsets ..................................................... 35
2-15. Auto Registration Error Codes ............................................. 36
2-16. Auto REGISTRATION Diagnostics ...................................... 37
SECTION 3:  SAFETY-RELATED ADJUSTMENTS............................. 38
D BOARD ..................................................................................... 38
3-1.  HV Regulation Circuit Check and Adjustment ..................... 38
3-2.  HV Hold Down Circuit Operation Check and Adjustment .... 38
G BOARD..................................................................................... 39
3-3.  +B Max Voltage Confirmation .............................................. 39
3-4.  +B OVP Confirmation........................................................... 39
SECTION 4:  CIRCUIT ADJUSTMENTS.............................................. 40
4-1.  Blue Offset Adjustment......................................................... 40
4-2.  P & P Sub Contrast Adjustment (Video) (SCON)................. 40
4-3.  P & P Sub Contrast Adjustment (RF) (SCON) ..................... 40
4-4.  P & P Sub-Hue and Sub-Color Adjustment (Video) 
(SHUE, SCOL)..................................................................... 40
4-5.  P & P Sub-Hue and Sub-Color Adjustment (RF) 
(SHUE, SCOL)..................................................................... 41
SECTION 5:  DIAGRAMS..................................................................... 42
5-1.  Circuit Boards Location........................................................ 42
5-2.  Printed Wiring Boards and 
Schematic Diagrams Information......................................... 42
5-3.  Block Diagrams.................................................................... 44
5-4.  Schematics and Supporting Information  ............................. 47
CR Board Schematic Diagram ............................................ 47
CB Board Schematic Diagram  ............................................ 48
CG Board Schematic Diagram ............................................ 49
V Board Schematic Diagram ............................................... 50
G Board Schematic Diagram ............................................... 51
UD Board Schematic Diagram ............................................ 53
A Board Schematic Diagram (1 of 3).................................... 55
A Board Schematic Diagram (2 of 3).................................... 56
A Board Schematic Diagram (3 of 3).................................... 57
U Board Schematic Diagram ............................................... 61
AD Board Schematic Diagram  ............................................ 64
B Board Schematic Diagram (1 of 2) ................................... 66
B Board Schematic Diagram (2 of 2) ................................... 67
D Board Schematic Diagram................................................ 70
SR Board Schematic Diagram  ............................................ 73
H2 Board Schematic Diagram ............................................. 73
H1 Board Schematic Diagram ............................................. 75
H4 Board Schematic Diagram ............................................. 76
5-5.  IC Block Diagrams ............................................................... 77
A Board ................................................................................ 77
B Board ................................................................................ 78
CR Board ............................................................................. 79
CG Board ............................................................................. 79
CB Board.............................................................................. 79
U Board................................................................................ 80
5-6.  Semiconductors ................................................................... 81
SECTION 6:  EXPLODED VIEWS........................................................ 82
6-1.  Cover  (KP-51WS510/57WS510 Only) ................................ 82
6-2.  Cover (KP-65WS510 0nly)................................................... 83
6-3.  Chassis ................................................................................ 84
6-4.  Picture Tube......................................................................... 85
SECTION 7:  ELECTRICAL PARTS LIST............................................ 86
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