Read Sony KP-46WT520 / KP-51WS520 / KP-57WS520 (serv.man3) Service Manual online
COLOR REAR VIDEO PROJECTION
SERVICE MANUAL
AX-1X
CHASSIS
MODEL NAME
REMOTE COMMANDER
DESTINATION
CHASSIS NO.
9-965-973-03
KP-46WT520
RM-Y916
BRAZIL
SCC-M39C-A
KP-51WS520
RM-Y916
BRAZIL
SCC-M38A-A
KP-57WS520
RM-Y916
BRAZIL
SCC-M38B-A
Self Diagnosis
Supported model
KP-51WS520 RM-Y916
KP-46WT520/51WS520/57WS520
KP-46WT520/51WS520/57WS520
3
TABLE OF CONTENTS
SECTION TITLE
PAGE
SECTION TITLE
PAGE
Specifi cations ................................................................................. 4
Warnings and Cautions .................................................................. 5
Safety Check-Out ........................................................................... 6
Self-Diagnostic Function................................................................. 7
Warnings and Cautions .................................................................. 5
Safety Check-Out ........................................................................... 6
Self-Diagnostic Function................................................................. 7
SECTION 1: DISASSEMBLY............................................................... 10
1-1. Rear Board Removal............................................................ 10
1-2. Chassis Assembly Removal................................................. 10
1-3. Service Position ....................................................................11
1-4. Terminal Board Removal.......................................................11
1-5. BH Board Board Removal.................................................... 12
1-6. A Board, D Board, and G Board Removal............................ 12
1-7. High-Voltage Cable Installation and Removal...................... 13
1-8. Picture Tube Removal.......................................................... 13
1-9. Speaker Grille, HA1 Board, and HB2 Board Removal
1-2. Chassis Assembly Removal................................................. 10
1-3. Service Position ....................................................................11
1-4. Terminal Board Removal.......................................................11
1-5. BH Board Board Removal.................................................... 12
1-6. A Board, D Board, and G Board Removal............................ 12
1-7. High-Voltage Cable Installation and Removal...................... 13
1-8. Picture Tube Removal.......................................................... 13
1-9. Speaker Grille, HA1 Board, and HB2 Board Removal
(KP-46WT520 Only)............................................................. 14
1-10. Speaker Grille, HA1 Board, and HB1 Board Removal
(KP-51WS520/57WS520 Only)............................................ 14
1-11. Beznet Assembly Removal .................................................. 15
1-11-1. Screen Tape Method................................................ 15
1-12. SR Board Removal .............................................................. 16
Wire
Wire
Dressing....................................................................... 17
SECTION 2: SET-UP ADJUSTMENTS................................................ 31
2-1. Screen Voltage Adjustment (G2) (Coarse Adjustment) ........ 31
2-2. Screen (G2) Adjustment (Fine Adjustment).......................... 31
2-3. Defl ection Yoke Tilt Adjustment ............................................ 31
2-4. Focus Lens Adjustment........................................................ 32
2-5. Focus VR Adjustment........................................................... 32
2-6. Centering Magnet Adjustment.............................................. 33
2-7. 2-Pole Magnet Adjustment .................................................. 33
2-8. 4-Pole Magnet Adjustment ................................................... 33
2-9. Defocus Adjustment (Blue)................................................... 33
2-10. Electrical Adjustments by Remote Commander................... 34
2-2. Screen (G2) Adjustment (Fine Adjustment).......................... 31
2-3. Defl ection Yoke Tilt Adjustment ............................................ 31
2-4. Focus Lens Adjustment........................................................ 32
2-5. Focus VR Adjustment........................................................... 32
2-6. Centering Magnet Adjustment.............................................. 33
2-7. 2-Pole Magnet Adjustment .................................................. 33
2-8. 4-Pole Magnet Adjustment ................................................... 33
2-9. Defocus Adjustment (Blue)................................................... 33
2-10. Electrical Adjustments by Remote Commander................... 34
2-10-1. Method of Entering the Service Adjustment Mode .. 34
2-10-2. Memory Write Confi rmation Method ........................ 34
2-10-3. Adjusting Buttons and Indicator ............................... 34
2-10-2. Memory Write Confi rmation Method ........................ 34
2-10-3. Adjusting Buttons and Indicator ............................... 34
2-11. Adjustable Service Data Lists .............................................. 35
2-11-1. ID Map Table............................................................ 46
2-12. Registration Adjustment (PJE Mode Only)........................... 47
2-12-1. Setup for Adjustment ............................................... 47
2-12-2. Main Defl ection Adjustment ..................................... 47
2-12-3. Operation Method for Projector Engine Mode ......... 48
2-12-2. Main Defl ection Adjustment ..................................... 47
2-12-3. Operation Method for Projector Engine Mode ......... 48
2-13. PJE Adjustment (Sub Defl ection Adjustment) ...................... 49
2-13-1. Adjustment for NTSC Full Mode .............................. 50
2-13-2. Copying All Registration Data to Other Modes ........ 52
2-13-2. Copying All Registration Data to Other Modes ........ 52
2-14. Auto Registration Offsets ..................................................... 52
2-15. Auto Registration Error Codes ............................................. 53
2-16. Auto Registration Diagnostics .............................................. 54
2-15. Auto Registration Error Codes ............................................. 53
2-16. Auto Registration Diagnostics .............................................. 54
SECTION 3: SAFETY-RELATED ADJUSTMENTS............................. 55
D BOARD ..................................................................................... 55
3-1. HV Regulation Circuit Check and Adjustment...................... 55
3-2. HV Hold Down Circuit Operation Check .............................. 55
G BOARD ..................................................................................... 56
3-3. +B Max Voltage Confi rmation .............................................. 56
3-4. +B OVP Confi rmation........................................................... 56
3-1. HV Regulation Circuit Check and Adjustment...................... 55
3-2. HV Hold Down Circuit Operation Check .............................. 55
G BOARD ..................................................................................... 56
3-3. +B Max Voltage Confi rmation .............................................. 56
3-4. +B OVP Confi rmation........................................................... 56
SECTION 4: CIRCUIT ADJUSTMENTS.............................................. 57
4-1. P & P Sub Contrast Adjustment (Video) (SCON) ................. 57
4-2. P & P Sub Contrast Adjustment (RF) (SCON) ..................... 57
4-3. P & P Sub-Hue and Sub-Color Adjustment Video
4-2. P & P Sub Contrast Adjustment (RF) (SCON) ..................... 57
4-3. P & P Sub-Hue and Sub-Color Adjustment Video
(SHUE, SCOL) ..................................................................... 57
4-4. P & P Sub-Hue and Sub-Color Adjustment (RF)
(SHUE, SCOL) ..................................................................... 57
4-5. Blue Offset Adjustment......................................................... 58
SECTION 5: DIAGRAMS..................................................................... 59
5-1. Circuit Boards Location ........................................................ 59
5-2. Printed Wiring Boards and
5-2. Printed Wiring Boards and
Schematic Diagrams Information ......................................... 59
5-3. Block Diagrams .................................................................... 61
Power Block Diagram........................................................... 61
Audio Signal Path Block Diagram ........................................ 62
Video Path Block Diagram ................................................... 63
SYNC/OSD Path Block Diagram.......................................... 64
Audio Signal Path Block Diagram ........................................ 62
Video Path Block Diagram ................................................... 63
SYNC/OSD Path Block Diagram.......................................... 64
5-4. Schematics and Supporting Information ............................. 65
CR Board Schematic Diagram ............................................ 65
CB Board Schematic Diagram ............................................ 66
CG Board Schematic Diagram ............................................ 67
VM Board Schematic Diagram ............................................ 70
A Board Schematic Diagram (1 of 6).................................... 71
A Board Schematic Diagram (2 of 6).................................... 72
A Board Schematic Diagram (3 of 6).................................... 73
A Board Schematic Diagram (4 of 6).................................... 74
A Board Schematic Diagram (5 of 6).................................... 75
A Board Schematic Diagram (6 of 6).................................... 76
D Board Schematic Diagram (1 of 2) ................................... 81
D Board Schematic Diagram (2 of 2) ................................... 82
BH Board Schematic Diagram (1 of 2)................................. 86
BH Board Schematic Diagram (2 of 2)................................. 87
G Board Schematic Diagram ............................................... 89
HA1 Board Schematic Diagram .......................................... 92
SR Board Schematic Diagram ............................................ 93
HB1 Board Schematic Diagram
CB Board Schematic Diagram ............................................ 66
CG Board Schematic Diagram ............................................ 67
VM Board Schematic Diagram ............................................ 70
A Board Schematic Diagram (1 of 6).................................... 71
A Board Schematic Diagram (2 of 6).................................... 72
A Board Schematic Diagram (3 of 6).................................... 73
A Board Schematic Diagram (4 of 6).................................... 74
A Board Schematic Diagram (5 of 6).................................... 75
A Board Schematic Diagram (6 of 6).................................... 76
D Board Schematic Diagram (1 of 2) ................................... 81
D Board Schematic Diagram (2 of 2) ................................... 82
BH Board Schematic Diagram (1 of 2)................................. 86
BH Board Schematic Diagram (2 of 2)................................. 87
G Board Schematic Diagram ............................................... 89
HA1 Board Schematic Diagram .......................................... 92
SR Board Schematic Diagram ............................................ 93
HB1 Board Schematic Diagram
(KP-51WS520/57WS520 Only) .............................. 93
HB2 Board Schematic Diagram (KP-46WT520 Only).......... 93
5-5. Semiconductors ................................................................... 95
SECTION 6: EXPLODED VIEWS ........................................................ 96
6-1. Cover (KP-46WT520 Only) .................................................. 96
6-2. Cover (KP-51WS520 Only) .................................................. 97
6-3 Cover (KP-57WS520 Only) .................................................. 98
6-4. Chassis ................................................................................ 99
6-5. Picture Tube ....................................................................... 100
6-2. Cover (KP-51WS520 Only) .................................................. 97
6-3 Cover (KP-57WS520 Only) .................................................. 98
6-4. Chassis ................................................................................ 99
6-5. Picture Tube ....................................................................... 100
SECTION 7: ELECTRICAL PARTS LIST......................................... 101
KP-46WT520/51WS520/57WS520
KP-46WT520/51WS520/57WS520
4
110V to 220V, 60Hz
235W
Under 1 W
Under 1 W
Video
1080i, 720p, 480p, 480i
Audio
Two channel linear PCM 32, 44.1, and 48 kHz, 16, 20, and 24 bit
1080i, 720p, 480p, 480i
Audio
Two channel linear PCM 32, 44.1, and 48 kHz, 16, 20, and 24 bit
Video (IN)
4 total (1 on front panel)
1Vp-p, 75ohms unbalanced, sync negative
4 total (1 on front panel)
1Vp-p, 75ohms unbalanced, sync negative
S Video (IN)
3 total (1 on front panel)
Y: 1Vp-p, 75ohms unbalanced, sync negative
C: 0.286Vp-p (Burst signal), 75ohms
3 total (1 on front panel)
Y: 1Vp-p, 75ohms unbalanced, sync negative
C: 0.286Vp-p (Burst signal), 75ohms
Projection System
3 picture tubes, 3 lenses, horizontal in-line system
Picture Tube
7-inch high-brightness monochrome tubes (6.3 raster size),
with optical coupling and liquid cooling system.
Projection Lenses
High performance, large diameter hybrid lens F1.1
Antenna
75 ohm external terminal for VHF/UHF
Television System
NTSC, PAL-M
Channel Coverage
VHF: 2-13/UHF: 14-69/CATV: 1-125
SPECIFICATIONS
Design and specifi cations are subject to change without notice.
Power Requirements
Power Consumption (W)
In Use (Max)
In
Standby
Inputs/Outputs
Screen Size (measured diagonally)
46 inches (KP-46WT520)
51 inches (KP-51WS520)
57 inches (KP-57WS520)
51 inches (KP-51WS520)
57 inches (KP-57WS520)
Supplied Accessories
Remote Control RM-Y916
Batteries (2) size AA (R6)
Batteries (2) size AA (R6)
Optional Accessories
A/V Cable (VMC-810/820/830 HG)
Audio Cable (RKC-515HG)
Component Video Cable (VMC-10/30 HG)
Control S Cable (RK-G69HG)
TV Stand SU-46WT11 (For KP-46WT520 Only)
Audio Cable (RKC-515HG)
Component Video Cable (VMC-10/30 HG)
Control S Cable (RK-G69HG)
TV Stand SU-46WT11 (For KP-46WT520 Only)
Audio (IN)
7 total (1 on front panel)
500 mVrms (100% modulation)
Impedance:47 kilohm
7 total (1 on front panel)
500 mVrms (100% modulation)
Impedance:47 kilohm
Component Video Input
2 ( Y,PB,PR)
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative;
PB: 0.7 Vp-p, 75 ohms;
PR: 0.7 Vp-p, 75 ohms
2 ( Y,PB,PR)
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative;
PB: 0.7 Vp-p, 75 ohms;
PR: 0.7 Vp-p, 75 ohms
Control S (IN/OUT)
1 total
1 total
Variable/Fixed Audio (OUT)
More than 408 m Vrms at the maximum volume setting
(Variable)
More than 408 m Vrms (Fixed) Impedance (output):2 kilohms
More than 408 m Vrms at the maximum volume setting
(Variable)
More than 408 m Vrms (Fixed) Impedance (output):2 kilohms
KP-46WT520
KP-46WT520
KP-51WS520
KP-51WS520
KP-57WS520
KP-57WS520
20W x 2
1086 x 1017 x 609 mm
1194 x 1280 x 666 mm
1326 x 1377 x 692 mm
42
3/4
x 40 x 24 in
47 x 50
1/2
x 26
1/4
in
52
1/4
x 54
1/4
x 27
1/4
in
61.3 kg
77.2 kg
88 kg
135 lbs
170 lbs
194 lbs
Speaker Output (W)
Dimensions (W x H x D)
mm
in
in
Mass kg
lbs
KP-46WT520/51WS520/57WS520
KP-46WT520/51WS520/57WS520
5
WARNINGS AND CAUTIONS
CAUTION
These servicing instructions are for use by qualifi ed service personnel only. To reduce the risk of electric shock, do not perform any
servicing other than that contained in the operating instructions unless you are qualifi ed to do so.
servicing other than that contained in the operating instructions unless you are qualifi ed to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of
this receiver is directly connected to the ac power line.
this receiver is directly connected to the ac power line.
!
SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe
operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements
published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures
whenever critical components are replaced or improper operation is suspected.
operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements
published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures
whenever critical components are replaced or improper operation is suspected.
☛
