KDL-55EX505, KDL-60EX505 - Sony TV Service Manual (repair manual). Page 19

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KDL-55EX505/60EX505  
14
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: The components identifi ed by a red outline and a   mark contain 
confi dential information. Specifi c instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
A  
Remove 2 screws from Bottom Frame to detach from Bezel Assembly
B  
Remove screws from Bottom Frame to detach from LCD Panel
 
5 from KDL-55EX505 ONLY
 
6 from KDL-60EX505 ONLY
C  
Remove 4 screws from G5E/G8S (Power) Board
D  
Disconnect 5 connectors from G5E/G8S (Power) Board
E  
Remove 2 screws from D1 Board (KDL-55EX505 ONLY)
F  
Disconnect 5 connectors from D1 Board (KDL-55EX505 ONLY)
G  
Remove 2 Mini Card Spacers from D1 Board to detach from 
Panel (KDL-55EX505 ONLY)
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
1-4.  G5E/G8S (POWER) BOARD, D1 BOARD, SWITCH UNIT, BAL BOARD, LCD PANEL AND 
HLR BOARD REMOVAL
  
151 
X-2546-673-2 
BEZEL ASSEMBLY (TR55 GM)
 
 
 
(KDL-55EX505 ONLY)
  
151 
X-2546-674-1 
BEZEL ASSEMBLY (TR60 GM)
 
 
 
(KDL-60EX505 ONLY)
  
152 
A-1753-637-A 
HLR BOARD, MOUNTED
  
153 
N/A 
LCD PANEL 
 
 
FOR ALL LCD PANEL PART NUMBER INFORMATION
 
 
REFER TO THE LCD PANELS SERVICE MANUAL
  
154 
4-175-711-01 
BRACKET, SIDE JACK
  155 
A-1762-365-A 
BAL BOARD, COMPLETE
 
NOTE: For BAL Board replacement, please refer to section 
 
2-4. Adjustments After Replacing the BAL Board
 
NOTE: Final software is not installed on this BAL Board.  Install the update after 
 
replacing this board using the instructions provided with the software.
  
156 
1-474-203-11 
G5E (POWER) BOARD, COMPLETE
 
 
 
(KDL-55EX505 ONLY)
  
156 
1-474-207-11 
G8S (POWER) BOARD, COMPLETE
 
 
 
(KDL-60EX505 ONLY)
  
157 
1-474-206-11 
D1 BOARD, COMPLETE
 
 
 
(KDL-55EX505 ONLY)
  
158 
1-487-735-11 
SWITCH UNIT
 
 
2-580-640-01 
SCREW, +BVTP 4X16 TYPE2 IT-3
 
 
2-580-592-01 
SCREW, +PSW M3X8
 
 
4-159-298-01 
SCREW, +PSW M4X10
 
 
2-580-629-01 
SCREW, +BVST 3X8
PWB
Holder
PWB
Spacer
Main
Bracket
P
H
G
E
F
O
C
D
B
A
J
I
K
L
Mini Card
Spacer
KDL-55EX505 ONLY
KDL-60EX505 ONLY
KDL-55EX505 ONLY
KDL-60EX505 ONLY
N
M
H  
Lift up Switch Unit and disconnect 1 connector to 
remove from Bezel Assembly
I  
Disconnect 5 connectors from BAL Board 
J  
Remove 4 screws from BAL Board
K  
Remove 1 PWB Spacer to detach BAL Board from LCD Panel
L  
Slide Side Jack Bracket to right-side of BAL Board to detach from position
M  
Remove 2 screws from Main Bracket to detach from Bezel Assembly (KDL-60EX505 ONLY)
N  
Remove 3 screws from Panel to detach from Bezel Assembly (KDL-60EX505 ONLY)
O  
Carefully Lift up Panel to remove from Bezel Assembly
P  
Disconnect 1 connector from HLR Board and release clips, then lift up to detach from position
 
NOTE: The Mini Card Spacers, PWB Spacer and PWB Holders are not included with the Boards and must be replaced when 
replacing the Boards. The Main Bracket is not included with the Panel and must be replaced when replacing the Panel.
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153
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