KDL-55EX500, KDL-55EX501, KDL-60EX500 - Sony TV Service Manual (repair manual). Page 20

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KDL-55EX500/55EX501/60EX500  
15
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: Les composants identifi es per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifi e.
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: The components identifi ed by a red outline and a   mark contain 
confi dential information. Specifi c instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
A   Remove 2 screws from Bottom Frame to detach from Bezel Assembly
B   Remove screws from Bottom Frame to detach from LCD Panel
 
2 from KDL-55EX500/55EX501 ONLY
 
6 from KDL-60EX500 ONLY
C   Remove 4 screws from G5E/G8S (Power) Boards
D   Disconnect 5 connectors from G5E/G8S (Power) Boards
E   Remove 2 screws from D1 Board (KDL-55EX500/55EX501 ONLY)
F   Disconnect 5 connectors from D1 Board (KDL-55EX500/55EX501 ONLY)
G   Remove 2 Mini Card Spacers to detach D1 Board from LCD Panel (KDL-55EX500/55EX501 ONLY)
H   Lift up Switch Unit to remove from Bezel
I   Disconnect 1 connector from Switch Unit
J   Disconnect 6 connectors from A Board 
K   Remove 4 screws from A Board
L   Remove 1 PWB Spacer to detach A Board from LCD Panel
M   Slide Side Jack Bracket to right side of A Board 
to detach from position
N   Remove 2 screws from 
Main Bracket to detach 
from Bezel Assembly 
(KDL-60EX500 ONLY)
O   Remove 3 screws from Panel 
to detach from Bezel Assembly 
(KDL-60EX500 ONLY)
P   Carefully Lift up Panel to remove 
from Bezel Assembly
Q   Disconnect 1 connector from 
HRK Board 
and release from LED Guide
 
NOTE: The Mini Card Spacers, 
PWB Spacer, and PWB Holders 
are not included with the Boards 
and must be replaced when 
replacing the Boards. The G Frame 
and Main Frame are not included 
with the Panel and must be replaced 
when replacing the Panel.
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
1-4.  BOTTOM FRAME, G5E/G8S (POWER) BOARDS, D1 BOARD, SWITCH UNIT, 
A BOARD, SIDE JACK BRACKET, LCD PANEL, AND HRK BOARD REMOVAL
PWB
Holder
PWB
Spacer
Main
Bracket
Q
H
G
E
I
F
P
C
D
B
A
K
J
L
M
Mini Card
Spacer
KDL-55EX500/
55EX501 ONLY
KDL-60EX500 ONLY
KDL-55EX500/
55EX501 ONLY
KDL-60EX500 ONLY
O
N
  
151 
X-2546-673-1 
BEZEL ASSEMBLY (TR55 GM)
 
 
 
(KDL-55EX500 ONLY)
  
151 
X-2546-681-1 
BEZEL ASSEMBLY (TR55 B)
 
 
 
(KDL-55EX501 ONLY)
  
151 
X-2546-674-1 
BEZEL ASSEMBLY (TR60 GM)
 
 
 
(KDL-60EX500 ONLY)
  
152 
A-1758-163-A 
HRK BOARD, MOUNTED
  
153 
NA 
LCD PANEL
 
 
FOR ALL LCD PANEL PART NUMBER INFORMATION
 
 
REFER TO THE LCD PANELS SERVICE MANUAL
  
154 
4-166-286-11 
BRACKET, SIDE JACK
      155 
A-1758-161-A 
A BOARD, COMPLETE
     155 
A-1787-382-A 
A BOARD, COMPLETE
  
156 
1-474-203-11 
G5E (POWER) BOARD, COMPLETE
 
 
 
(KDL-55EX500/55EX501 ONLY)
  
156 
1-474-207-11 
G8S (POWER) BOARD, COMPLETE
 
 
 
(KDL-60EX500 ONLY)
  
157 
1-474-206-11 
D1 BOARD, COMPLETE
 
 
 
(KDL-55EX500/55EX501 ONLY)
  
158 
1-487-736-11 
SWITCH UNIT
 
 
2-580-640-01 
SCREW, +BVTP 4X16 TYPE2 IT-3
 
 
2-580-592-01 
SCREW, +PSW M3X8
 
 
4-159-298-01 
SCREW, +PSW M4X10
 
 
2-580-629-01 
SCREW, +BVST 3X8
 
 
 
(KDL-60EX500 ONLY)
152
151
158
157
153
156
155
154
(Check the 
Sony Electronics Service Information
 website for any additional service related issues for this model.)
  
(FOR BUSINESS TO BUSINESS MODELS ONLY)
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