KDL-40Z5800, KDL-40Z5810, KDL-46Z5800, KDL-52Z5800 - Sony TV Service Manual (repair manual)

kdl-40z5800, kdl-40z5810, kdl-46z5800, kdl-52z5800 service manual
Model
KDL-40Z5800 KDL-40Z5810 KDL-46Z5800 KDL-52Z5800
Pages
78
Size
7.35 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-40z5800-kdl-40z5810-kdl-46z5800-kdl-52z5800.pdf
Date

Read Sony KDL-40Z5800 / KDL-40Z5810 / KDL-46Z5800 / KDL-52Z5800 Service Manual online

HISTORY
Model Name     : 
SERVICE MANUAL
 Click on Page Number to display detail of changes.
KDL-40/46/52Z5800
      
Date       Part Number             Description of Revisions           
Version
1.0
9-883-467-01             
 2009.09      
Original Manual. 
- -
SERVICE MANUAL
EX2L-Paprika 
 
CHASSIS
 MODEL 
                                         DEST 
RM-ED09 (AEP)
KDL-40Z5800     
               AEP / UK
KDL-46Z5800     
               AEP / UK
KDL-52Z5800     
               AEP / UK
  
RM-ED08 (UK)
- -
TABLE OF CONTENTS
Section  
Title  
Page 
Section  
Title  
Page 
1.  GENERAL
 
 
 
Caution  ...............................................................  
3
 
 
Specifications ......................................................  
6
 
 
Connectors  ..........................................................  
8
 
 
Self Diagnosis .....................................................  
9
.  DISASSEMBLY
 
2-1.  Rear Cover Removal  .............................................    11
 
2-2.  Rear Cover Removal (40/46 inches)  .....................    11
 
2-3.  Rear Cover Removal (52 inches)  ..........................    11
 
2-4.  Rear Cover Installation (40/46 inches)  .................    11
 
2-5.  Rear Cover Installation (52 inches)  ......................    12
 
2-6.  Stand Assy Removal  .............................................   12
 
2-7.  Stay Top Removal ..................................................   12
 
2-8.  Stay Top Installation ..............................................   12
 
2-9.  Switch Unit Removal  ............................................   13
 
2-10.  Loudspeaker Removal .........................................   13
 
2-11.  G6NS/G7NS Board Removal ..............................   13
 
2-12.  D1N/D3N Board Removal  ..................................   13
 
2-13.  D2N/D4N Board Removal  ..................................   14
 
2-14.  BA Board Removal  .............................................   14
 
2-15.  HL1A Board Removal  ........................................   14
 
2-16.  HSN Board Removal ...........................................   14
 
2-17.  TUS Board Removal ............................................   15
3.  SERVICE MENUS
 
3-1.  How to enter the Service Mode  ..........................   16
 
3-2.  Changing TVM Data Settings  ............................   16
 
3-3.  Writing TVM Data  .............................................   16
4.  DIAGRAMS
 
4-1.  Block Diagram  ...................................................   17
 
4-2.  Circuit Board Location  .......................................   18
 
4-3.  Schematic Diagrams and Printed Wiring
 
 
Boards  .................................................................   18
 
 
BA Board Schematic Diagram  ...........................   19
 
 
D1N Board Schematic Diagram (40/46 inches)     37
 
 
D2N Board Schematic Diagram (40/46 inches)     38
 
 
D3N Board Schematic Diagram (52 inches)   .....   39
 
 
D4N Board Schematic Diagram (52 inches)   .....   40
 
 
G6NS Board Schematic Diagram (40 inches)   ...   41
 
 
HL1A Board Schematic Diagram  ......................   43
 
 
HSN Board Schematic Diagram  ........................     43
 
 
TUS Board Schematic Diagram  .........................     44
 
 
BA Printed Wiring Board  ...................................   46
 
 
HSN Printed Wiring Board .................................   46
 
 
HL1A Printed Wiring Board ...............................   47
 
 
D1N Printed Wiring Board (40/46 inches)  .........   48
 
 
D2N Printed Wiring Board (40/46 inches)  .........   49
 
 
D3N Printed Wiring Board (52 inches)  ..............   50
 
 
D4N Printed Wiring Board (52 inches)  ..............   51
 
 
G6NS Printed Wiring Board (40 inches)  ............   52
 
 
TUS Printed Wiring Board  .................................   53
5.  EXPLODED  VIEWS
 
5-1.  Chassis  ................................................................    54
 
5-2.  Front Cabinet Assy & Stand Assy  ......................    56
 
5-3.  Rear Cover & Power Supply Cords  ....................    57
6.  ELECTRICAL PARTS LIST 
......................................     58
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED  
£ 
ON 
THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL 
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH 
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN 
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY 
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO 
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY 
CONNECTED TO THE POWER LINE.
- 3 -
SECTION   GENERAL
The circuit boards used in these models have been processed using 
Lead Free Solder. The boards are identified by the LF logo located 
close to the board designation e.g. H1 etc [ see example ]. The 
servicing of these boards requires special precautions to be taken as 
outlined below. 
Lead Free Soldered Boards
example
Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available 
under the  following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This 
requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to  http://www.sony-training.com
Partnumber
Diameter
Remarks
7-640-005-19
0.3mm
0.25Kg
7-640-005-20
0.4mm
0.50Kg
7-640-005-21
0.5mm
0.50Kg
7-640-005-22
0.6mm
0.25Kg
7-640-005-23
0.8mm
1.00Kg
7-640-005-24
1.0mm
1.00Kg
7-640-005-25
1.2mm
1.00Kg
7-640-005-26
1.6mm
1.00Kg
CAUTION
SECTION   GENERAL
How to replace the fuse.
Open the fuse compartment with
a screwdriver blade and replace
the fuse.
FUSE
WARNING (UK Models only)
The flexible mains lead is supplied connected to a B.S. 1363 fused 
plug having a fuse of the correct rating for the set. Should the fuse 
need to be replaced, use a fuse of the same rating approved by ASTA 
to BS 1362, ie one that carries the 
need to be replaced, use a fuse of the same rating approved by ASTA
, ie one that carries the 
ASA
T
 mark.
 mark.
IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUITABLE 
FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUT 
OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG SEVERED 
FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH 
BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET.
When an alternative type of plug is used, it should be fitted with the 
correct rating fuse, otherwise the circuit should be protected by the 
same rating fuse at the distribution board.
UK PLUG WARNING
LCD PANEL CAUTION
Whilst working on this product, it is not recommended to lay the TV set face down when powered up, as this can result in panel problems. 
If it is necessary to power up the TV set when face down, the time should be minimised as much as possible.
Page of 78
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Download Sony KDL-40Z5800 / KDL-40Z5810 / KDL-46Z5800 / KDL-52Z5800 Service Manual (Repair Manual)

Here you can read online and download Sony KDL-40Z5800 / KDL-40Z5810 / KDL-46Z5800 / KDL-52Z5800 Service Manual in PDF. KDL-40Z5800 / KDL-40Z5810 / KDL-46Z5800 / KDL-52Z5800 service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony KDL-40Z5800 / KDL-40Z5810 / KDL-46Z5800 / KDL-52Z5800 TV. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.