KDL-40Z4500, KDL-46Z4500, KDL-52Z4500 - Sony TV Service Manual (repair manual)

kdl-40z4500, kdl-46z4500, kdl-52z4500 service manual
Model
KDL-40Z4500 KDL-46Z4500 KDL-52Z4500
Pages
81
Size
7.05 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-40z4500-kdl-46z4500-kdl-52z4500.pdf
Date

Read Sony KDL-40Z4500 / KDL-46Z4500 / KDL-52Z4500 Service Manual online

HISTORY
Model Name: KDL-40/46/52Z4500
SERVICE MANUAL
Click on Page Number to display details of change
Date
Part Number
Description of Revisions
Version
2008.09
9-883-427-01
Original Manual
1.0
2008.12
9-883-427-02
Correction of 52 Bezel part number error (
P53
)
2.0
2009.03
9-883-427-03
Connector Drawing Updates (
P6
Error Code Updates (
P7
)
MDF-61 Connector (Caution Notes) (
APP
)
3.0
2009.10
9-883-427-04
Up-date 52 inch ‘G6’ board (
P51
)
4.0
- 1 -
SERVICE MANUAL
EG1L 
 
CHASSIS
 MODEL
                                         DEST
RM-ED012
FLAT PANEL COLOR TV
KDL-40Z4500    
                AEP/UK
KDL-46Z4500    
                AEP/UK
KDL-52Z4500    
                AEP/UK
- 2 -
TABLE OF CONTENTS
Section  
Title  
Page 
Section  
Title  
Page 
.  GENERAL
  ...................................................................  
3
 
 
Caution ................................................................  
3
 
 
Specifications ......................................................  
5
 
 
Connectors ...........................................................  
6
 
 
Self Diagnosis .....................................................  
7
2.  DISASSEMBLY
 
2-1.  Rear Cover Removal  ..........................................   
8
 
2-2.  Stand Removal  ...................................................  
8
 
2-3.  Woofer Box Removal   ........................................  
8
 
2-4.  Side Jack Bracket Assy Removal  .......................   
8
 
2-5.  BGE Board Removal  ..........................................  
9
 
2-6.  AWF Board Removal   ........................................   
9
 
2-7.  D5 Board Removal   ............................................  
9
 
2-8.  G6 Board Removal ..............................................   
9
 
2-9.  H1VM Board Removal .......................................   10
 
2-10.  H3VM Board Removal........................................    10
 
2-11.  H4 Board Removal   ............................................   10
              2-12.    D4  Board  Removal  (52  Inches)  ...........................     
10
      2-13.  D4Z Board Removal (40/46) ..............................     10
      2-14.  Speaker Box Removal (Step 1) ..........................      11
      2-15.  Speaker Box Removal (Step 2) ...........................      11
      2-16.  Speaker Box Removal (Step 3) ..........................      11
      2-17.  Speaker Box Removal (Step 4) ..........................      11
3.  SERVICE MENUS
 
3-1.  How to enter the Service Mode  ..........................   12
 
3-2.  Product Version  ..................................................   12
 
3-3.  Service Config  ....................................................   12
 
  3-3-1.  Set-Up ...............................................................   13
 
  3-3-2.  Sound ................................................................   13
 
  3-3-3.  IF Adjust ...........................................................   13
 
  3-3-4.  White Balance ..................................................   13
 
3-4.  Error Menu  .........................................................   14
 
3-5.  TT Mode  .............................................................   14
4.  DIAGRAMS
 
4-1.  Block Diagram  ...................................................   15
 
4-2.  Circuit Board Location  .......................................   16
 
4-3.  Schematic Diagrams and Printed Wiring
 
 
Boards  .................................................................   16
 
 
AWF Board Schematic Diagram     .....................   17
 
 
H1VM Board Schematic Diagram ......................   17
 
 
H3VM Board Schematic Diagram ......................   17
 
 
H4 Board Schematic Diagram  ............................     17
 
 
BGE Board Schematic Diagram   .......................   18
 
 
D4 Board Schematic Diagram .............................     38
 
 
D4Z Board Schematic Diagram ..........................   39
 
 
D5 Board Schematic Diagram ...........................     40
 
 
G6 Board Schematic Diagram .............................   41
 
 
BGE Printed Wiring Board..................................   43
 
 
D4 Printed Wiring Board .....................................   45
 
 
D4Z Printed Wiring Board ..................................   46
 
 
D5 Printed Wiring Board .....................................   47
 
 
G6 Printed Wiring Board .....................................   48
 
 
AWF Printed Wiring Board .................................   50
 
 
H1VM Printed Wiring Board ..............................   50
 
 
H3VM Printed Wiring Board ..............................   50
 
 
H4 Printed Wiring Board .....................................   50
5.  EXPLODED  VIEWS
 
5-1.  Chassis .................................................................   51
 
5-2.  Bezel   ..................................................................    53
 
5-3.  Rear Cover & Power Supply Cords   ...................    54
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED  
 
  ON 
THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL 
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH 
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN 
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY 
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO 
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY 
CONNECTED TO THE POWER LINE.
- 3 -
SECTION   GENERAL
The circuit boards used in these models have been processed using 
Lead Free Solder. The boards are identified by the LF logo located 
close to the board designation e.g. H1 etc [ see example ]. The 
servicing of these boards requires special precautions to be taken as 
outlined below. 
Lead Free Soldered Boards
example
Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available under
the  following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This re-
quires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to  http://www.sony-training.com
Partnumber
Diameter
Remarks
7-640-005-19
0.3mm
0.25Kg
7-640-005-20
0.4mm
0.50Kg
7-640-005-21
0.5mm
0.50Kg
7-640-005-22
0.6mm
0.25Kg
7-640-005-23
0.8mm
1.00Kg
7-640-005-24
1.0mm
1.00Kg
7-640-005-25
1.2mm
1.00Kg
7-640-005-26
1.6mm
1.00Kg
CAUTION
SECTION   GENERAL
WARNING (UK Models only)
The flexible mains lead is supplied connected to a B.S. 1363 fused 
plug having a fuse of the correct rating for the set. Should the fuse 
need to be replaced, use a fuse of the same rating approved by ASTA 
to BS 1362, ie one that carries the 
 mark.
IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUITABLE 
FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUT 
OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG SEVERED 
FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH 
BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET.
When an alternative type of plug is used, it should be fitted with the 
correct rating fuse, otherwise the circuit should be protected by the 
same rating fuse at the distribution board.
UK PLUG WARNING
Page of 81
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Download Sony KDL-40Z4500 / KDL-46Z4500 / KDL-52Z4500 Service Manual (Repair Manual)

Here you can read online and download Sony KDL-40Z4500 / KDL-46Z4500 / KDL-52Z4500 Service Manual in PDF. KDL-40Z4500 / KDL-46Z4500 / KDL-52Z4500 service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony KDL-40Z4500 / KDL-46Z4500 / KDL-52Z4500 TV. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.