Read Sony KDL-40Z4500 / KDL-46Z4500 / KDL-52Z4500 Service Manual online
HISTORY
Model Name: KDL-40/46/52Z4500
SERVICE MANUAL
SERVICE MANUAL
Click on Page Number to display details of change
Date
Part Number
Description of Revisions
Version
2008.09
9-883-427-01
Original Manual
1.0
2008.12
9-883-427-02
Correction of 52 Bezel part number error (
P53
)
2.0
2009.03
9-883-427-03
Connector Drawing Updates (
P6
)
Error Code Updates (
P7
)
MDF-61 Connector (Caution Notes) (
APP
)
3.0
2009.10
9-883-427-04
Up-date 52 inch ‘G6’ board (
P51
)
4.0
- 1 -
SERVICE MANUAL
EG1L
CHASSIS
MODEL
DEST
RM-ED012
FLAT PANEL COLOR TV
KDL-40Z4500
AEP/UK
KDL-46Z4500
AEP/UK
KDL-52Z4500
AEP/UK
- 2 -
TABLE OF CONTENTS
Section
Title
Page
Section
Title
Page
. GENERAL
...................................................................
3
Caution ................................................................
3
Specifications ......................................................
5
Connectors ...........................................................
6
Self Diagnosis .....................................................
7
2. DISASSEMBLY
2-1. Rear Cover Removal ..........................................
8
2-2. Stand Removal ...................................................
8
2-3. Woofer Box Removal ........................................
8
2-4. Side Jack Bracket Assy Removal .......................
8
2-5. BGE Board Removal ..........................................
9
2-6. AWF Board Removal ........................................
9
2-7. D5 Board Removal ............................................
9
2-8. G6 Board Removal ..............................................
9
2-9. H1VM Board Removal ....................................... 10
2-10. H3VM Board Removal........................................ 10
2-11. H4 Board Removal ............................................ 10
2-12. D4 Board Removal (52 Inches) ...........................
10
2-13. D4Z Board Removal (40/46) .............................. 10
2-14. Speaker Box Removal (Step 1) .......................... 11
2-15. Speaker Box Removal (Step 2) ........................... 11
2-16. Speaker Box Removal (Step 3) .......................... 11
2-17. Speaker Box Removal (Step 4) .......................... 11
3. SERVICE MENUS
3-1. How to enter the Service Mode .......................... 12
3-2. Product Version .................................................. 12
3-3. Service Config .................................................... 12
3-3-1. Set-Up ............................................................... 13
3-3-2. Sound ................................................................ 13
3-3-3. IF Adjust ........................................................... 13
3-3-4. White Balance .................................................. 13
3-4. Error Menu ......................................................... 14
3-5. TT Mode ............................................................. 14
4. DIAGRAMS
4-1. Block Diagram ................................................... 15
4-2. Circuit Board Location ....................................... 16
4-3. Schematic Diagrams and Printed Wiring
Boards ................................................................. 16
AWF Board Schematic Diagram ..................... 17
H1VM Board Schematic Diagram ...................... 17
H3VM Board Schematic Diagram ...................... 17
H4 Board Schematic Diagram ............................ 17
BGE Board Schematic Diagram ....................... 18
D4 Board Schematic Diagram ............................. 38
D4Z Board Schematic Diagram .......................... 39
D5 Board Schematic Diagram ........................... 40
G6 Board Schematic Diagram ............................. 41
BGE Printed Wiring Board.................................. 43
D4 Printed Wiring Board ..................................... 45
D4Z Printed Wiring Board .................................. 46
D5 Printed Wiring Board ..................................... 47
G6 Printed Wiring Board ..................................... 48
AWF Printed Wiring Board ................................. 50
H1VM Printed Wiring Board .............................. 50
H3VM Printed Wiring Board .............................. 50
H4 Printed Wiring Board ..................................... 50
5. EXPLODED VIEWS
5-1. Chassis ................................................................. 51
5-2. Bezel .................................................................. 53
5-3. Rear Cover & Power Supply Cords ................... 54
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
ON
THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY
CONNECTED TO THE POWER LINE.
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY
CONNECTED TO THE POWER LINE.
- 3 -
SECTION GENERAL
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Soldered Boards
example
Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available under
the following part numbers :
the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This re-
quires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
quires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
Partnumber
Diameter
Remarks
7-640-005-19
0.3mm
0.25Kg
7-640-005-20
0.4mm
0.50Kg
7-640-005-21
0.5mm
0.50Kg
7-640-005-22
0.6mm
0.25Kg
7-640-005-23
0.8mm
1.00Kg
7-640-005-24
1.0mm
1.00Kg
7-640-005-25
1.2mm
1.00Kg
7-640-005-26
1.6mm
1.00Kg
CAUTION
SECTION GENERAL
WARNING (UK Models only)
The flexible mains lead is supplied connected to a B.S. 1363 fused
plug having a fuse of the correct rating for the set. Should the fuse
need to be replaced, use a fuse of the same rating approved by ASTA
to BS 1362, ie one that carries the
plug having a fuse of the correct rating for the set. Should the fuse
need to be replaced, use a fuse of the same rating approved by ASTA
to BS 1362, ie one that carries the
mark.
IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUITABLE
FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUT
OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG SEVERED
FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH
FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUT
OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG SEVERED
FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH
BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET.
When an alternative type of plug is used, it should be fitted with the
correct rating fuse, otherwise the circuit should be protected by the
same rating fuse at the distribution board.
correct rating fuse, otherwise the circuit should be protected by the
same rating fuse at the distribution board.
UK PLUG WARNING