KDL-40Z4500, KDL-46Z4500, KDL-52Z4500 (serv.man2) - Sony TV Service Manual (repair manual)

1

-01

2009/2

_ _

1st Issue

MODEL

KDL-40Z4500
KDL-46Z4500
KDL-52Z4500

PART NO. : 

9-888-106-01

MODEL

COMMANDER

DEST.

KDL-40Z4500

RM-GD005

Hong Kong

KDL-46Z4500

RM-GD005

Hong Kong

KDL-52Z4500

RM-GD005

Hong Kong

MODEL

COMMANDER

DEST.

RM-GD005

KDL-40Z4500

KDL-46Z4500

KDL-52Z4500

– 2 –

3

5

7

4-1.

No Power (Flow Chart_B) ........................................... 11

4-2.

Self Diagnosis .............................................................. 12

4-3.

Self Diagnosis (Flow Chart_C) ................................... 13

4-4.

DC_DET (RED 2 times blink) .................................... 14

4-5.

Backlight Error (RED 6 times blink) .......................... 14

4-6.

Temp Error (RED 7 times blink) ................................. 14

4-7.

Audio Error (RED 8 times blink) ................................ 14

4-8.

HFR Error (RED 9 times blink) .................................. 14

4-9.

DEF Error (RED 10 times blink) ................................ 14

4-10. NVM Error (RED 11 times blink) .............................. 14
4-11. I2C Error (RED 12 times blink) .................................. 14
4-12. Balancer Error (RED 13 times blink) ......................... 15
4-13. HDMI Error (RED 14 times blink) ............................. 15
4-14. Tuner Error (RED 15 times blink) .............................. 15
4-15. I2C-CH1 Error (RED 16 times blink) ......................... 15
4-16. I2C-CH0 Error (RED 17 times blink) ......................... 15
4-17. Digital modulator Error (RED 18 times blink) ........... 15
4-18. USB Error (RED 19 times blink) ................................ 15
4-19. VCTP Error (RED 21 times blink) ............................. 15
4-20. Audio Problem (Flow Chart_D) .................................. 16
4-21. Video Problem (Flow Chart_E) ................................... 17

5-1.

Rear Cover Removal .................................................... 18

5-2.

Stand Assy Removal .................................................... 18

5-3.

H1VM Board and Bracket Removal ........................... 19

5-4.

Speaker Removal ......................................................... 19

5-5.

D5(KLV-52 Z450A) Board and Frame Removal ........ 20

5-6.

BGA Board and Bracket Removal .............................. 20

5-7.

AWF Board and Bracket Removal .............................. 20

5-8.

G6 Board and Bracket Removal .................................. 21

5-9.

D4Z(KDL-40, 46 Z4500), D4(KDL-52Z4500)
Boards and Bracket Removal ...................................... 21

5-10. Woofer and Bracket Removal ...................................... 22
5-11. Frame Removal ............................................................ 22
5-12. H3VM, H4 Boards and Panel Removal ....................... 23
5-13. Illumination Module and Touch Sensor

Module Removal .......................................................... 23

6-1.

Block Diagram ............................................................. 25

6-2.

Circuit Board Location ................................................ 26

6-3.

Schematic Diagram ...................................................... 27

6-4.

Printed Wiring Boards ................................................. 27

6-5.

Semiconductors ........................................................... 27

7-1.

KDL-40Z4500 ............................................................. 28

7-2.

KDL-46Z4500 ............................................................. 30

7-3.

KDL-52Z4500 ............................................................. 32

.............................................. 34

– 3 –

Channel coverage

       1, 2, 3 

576p, 576i, 480p, 480i
Audio: Two channel linear PCM
32, 44.1 and 48 kHz, 16, 20 and 24 bits
       Analogue audio input (minijack): 500 mVrms, 47 kilohms (HDMI IN 3 only)

AUDIO OUT (OPTICAL)) 

Dimensions*
(w

 

⋅  h ⋅  d)

Mass*

Panel system

LCD (Liquid Crystal Display) Panel

TV system

Analogue: D/K, I, B/G, M
Digital: GB20600-2006

Colour system

Analogue: PAL, PAL60, SECAM, NTSC3.58, NTSC4.43
Digital: MPEG-2 MP@HL, MP@ML

Digital: GB20600-2006

D/K: VHF: C1 to C12, R1 to R12/ UHF: C13 to C57, R21 to R60/
CATV: S01 to S03, S1 to S41, Z1 to Z39
I: UHF: B21 to B69/ CATV: S01 to S03, S1 to S41
B/G: VHF: E2 to E12/ UHF: E21 to E69/ CATV: S01 to S03, S1 to S41
M: VHF: A2 to A13/ UHF: A14 to A79/ CATV: A-8 to A-2, A to
W+4, W+6 to W+84    

Analogue:

Sound output

8.5 W + 8.5 W, 11 W (Woofer) (as distortion of 7%)

Antenna/Cable

75 ohm external terminal for VHF/UHF

(S VIDEO)           1 

S video input (4-pin mini DIN)

(VIDEO)         1, 2, 3 

Video input

(HD/DVD IN)        1/        2 

Supported formats: 1080p (50/60 Hz), 1080i (50/60 Hz), 720p (50/60 Hz),
576p, 576i, 480p, 480i
Y: 1 Vp-p, 75 ohms, 0.3V sync negative/P

B

/C

B

: 0.7 Vp-p, 75 ohms/

P

R

/C

R

: 0.7 Vp-p, 75 ohms 

(AUDIO)

Audio input: 500 mVrms, 47 kilohms

(HDMI  IN) 1, 2, 3

Video: 1080/24p, 1080p (50/60 Hz), 1080i (50/60 Hz), 720p (50/60 Hz), 

(VIDEO)

Video output

(AUDIO OUT) 

Audio output

(PC IN)          (RGB)

PC Input (D-sub 15-pin)
G: 0.7 Vp-p, 75 ohms, non Sync on Green/B: 0.7 Vp-p, 75 ohms/
R: 0.7 Vp-p, 75 ohms/HD: 1-5 Vp-p/VD: 1-5 Vp-p
       PC audio input (minijack) 

(Headphones)

Headphones jack

DMPORT

DIGITAL MEDIA PORT

(DIGITAL

Digital optical jack

USB

USB port

LAN

10BASE-T/100BASE-TX connector (Depending on the operating environment 
of the network, connection speed may differ. 10BASE-T/100BASE-TX 
communication rate and communication quality are not guaranteed for this TV.)

Power Requirements

220 V AC, 50 Hz

Viewing Screen Size (diagonal)*

132 cm (52 inches)

117 cm (46 inches)

102 cm (40 inches)

Display Resolution

1,920 pixels (horizontal) 

⋅  1,080 lines (vertical)

Power Consumption

320 W

283 W

235 W

Standby Power Consumption**

Less than 0.20 W (20 W when “                 (Quick Start)” is set to “     (ON) ”)

with Stand (mm)

1,281 

⋅  882 ⋅  346

1,140 

⋅  790 ⋅  307

1,005 

⋅  705 ⋅  279

without Stand (mm)

1,281 

⋅  839 ⋅  135

1,140 

⋅  749 ⋅  132

1,005 

⋅  666 ⋅  128

with Stand (kg)

43.5 34.0

27.0

without Stand (kg)

36.5 29.5

23.5

Specified standby power is reached after the TV finishes necessary internal processes.

Dimensions and mass are approximate values.

*
**