KDL-40XBR2, KDL-46XBR2 - Sony TV Service Manual (repair manual)

Model: KDL-40XBR2 KDL-46XBR2
Pages: 127
Size: 35.23 MB
Type: PDF
Document: Service Manual
Brand: Sony
Device: TV
File: kdl-40xbr2-kdl-46xbr2.pdf
Date: 2018-11-20

Next: Sony KDL-23S2010 / KDL-26S2010 / KDL-32S2010 / KDL-40S2010 / KDL-46S2010 Service Manual

Read Sony KDL-40XBR2 / KDL-46XBR2 Service Manual online

LCD DIGITAL COLOR TELEVISION
 SERVICE MANUAL 
FIX
 
CHASSIS
 
MODEL NAME 

REMOTE COMMANDER 

DESTINATION  
9-883-713-06
KDL-40XBR2
 RM-YD010 
US/CANADA 
KDL-46XBR2
 RM-YD010 
US/CANADA 
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ORIGINAL MANUAL ISSUE DATE:  7/2006
☛
 :UPDATED ITEM
REVISION 
DATE 
  SUBJECT     
7/2006 
 
No revisions or updates are applicable at this time.
8/2006 
 
Updated HDMI speciﬁ cation to include 1080p. Replaced page 4 with page 4.
 
Added screw symbol information to 1-1. Rear Cabinet Removal. Replaced page 12 with page 12.
 
Identiﬁ ed AC Inlet as critical component. Replaced page 107 with page 107.
 
Added part numbers for individual D2 and D3 boards. Replaced page 108 with page 108.
 
Updated line art drawing to show separate bezel assembly. Replaced page 110 with page 110.
 
Replaced D2/D3 electrical parts list with D2 and D3 electrical part lists. 
 
  Replaced pages 155-162 with pages 155-162
 
Identiﬁ ed AC Power Cord as critical component.  Added part numbers for Colored Bezels. 
 
  Replaced page 170 with page 170 & 171.
10/2006   
 
Updated Table of Contents. Replaced page 3
 
Added PN for 2nd LVDS Connector and screw. Replaced page 107.
 
Updated Encryption Key notes. Replaced pages 50, 62-74, 108, 111, 128, 170 & 171.
 
Added Support Belt description to Lock Assy, Rudder.
 
Added Appendix A: Encryption Key Components to service manual. Added page A-1
4/2007 
 
Corrected Self Diagnostic list. Replace page 11 with page 11. 
 
Added PN for Ornamental Frames, removed IR Assembly part information. 
     Replaced 
page 
110 
with 
page 
110.
9/2007 
 
Updated TOC to include 4-6. Connectors. Replaced page 3.
 
Added 4-6. Connectors to Exploded View section. Added page 111.
 
Updated page numbers for Electrical Parts List. Updated page 112 - 172.
7/2009 
 
Updated PN for Sheet B, Radiation on Expl View PL (Ref. #104). Replaced page 108.

LCD DIGITAL COLOR TELEVISION
 SERVICE MANUAL 
FIX
 
CHASSIS
 

MODEL NAME 

REMOTE COMMANDER 

DESTINATION  
9-883-713-06
KDL-40XBR2
 RM-YD010 
US/CANADA 
KDL-46XBR2
 RM-YD010 
US/CANADA 
Self Diagnosis
Supported model
KDL-40XBR2 
RM-YD010

3
KDL-40XBR2/46XBR2
KDL-40XBR2/46XBR2
TABLE OF CONTENTS
SECTION TITLE   
PAGE
SECTION TITLE   
PAGE
Speciﬁ cations ................................................................................. 4
Warnings and Cautions .................................................................. 6
Safety-Related Component Warning .............................................. 7
Safety Check-Out ........................................................................... 9
Self-Diagnostic Function ............................................................... 10
SECTION 1:  DISASSEMBLY ............................................................... 12
1-1. 
Rear Cabinet Removal ............................................ 12
1-2. Stand 
Assembly 
Removal 
........................................ 13
1-3. Speaker 
Removal 
.................................................... 14
1-4. H1 
Board 
Removal 
.................................................. 14
1-5. H5 
Board 
Removal 
.................................................. 15
1-6 
G1 Board Removal .................................................. 16
1-7. 
D1 Board and D2 Board/D3 Board Removal ........... 17
1-8. AU 
Board 
Removal 
.................................................. 18
1-9. 
BE board, QM Board and HDMI Removal ............... 19
1-10. QT 
Board 
Removal 
.................................................. 20

1-11.  H3 Board and H4 Board Removal ........................... 21
1-12. Chassis 
Bracket 
Assembly 
Removal 
....................... 22
1-13.  LCD Panel Removal ................................................ 23
 
Wire Dressing Diagrams ............................................................ 24
Overall Assembly (KDL-40XBR2 Only) ........................................ 24

D1 Board .............................................................................. 25
D1 Board and Au Board ....................................................... 26
D1 Board and BE2 Board ..................................................... 27
G1 Board .............................................................................. 28
H1 Board .............................................................................. 29
H4 Board .............................................................................. 30
H5 Board .............................................................................. 31
H5 Board (Continued) .......................................................... 32
Overall Assembly (KDL-46XBR2 Only) ........................................ 33

AC Inlet ................................................................................ 34
AU Board .............................................................................. 35
BE2 Board ............................................................................ 36
D2 Board .............................................................................. 37
D2 Board and G1 Board ....................................................... 38
D3 Board .............................................................................. 39
G1 Board and Au Board ....................................................... 40
H1 Board .............................................................................. 41
H4 Board .............................................................................. 42
H5 Board .............................................................................. 43
Under Heat Sink ................................................................... 44
SECTION 2:  SERVICE ADJUSTMENTS ............................................. 45
2-1. Remote Adjustment Buttons and Indicators ......................... 45
2-2. Accessing Service Adjustments ........................................... 45
Service Menus ..................................................................... 47
2-3. White Balance Adjustment ................................................... 48
2-3-1. User 
Menu 
Adjustments 
........................................... 48
2-3-2. Service 
Menu 
Adjustments 
...................................... 49
SECTION 3:  DIAGRAMS ..................................................................... 50
3-1. Circuit Boards Location ........................................................ 50
3-2.  Printed Wiring Boards and 
Schematic Diagrams Information ......................................... 50
3-4. Block Diagram 
...................................................................... 52
3-4. Schematics and Supporting Information .............................. 53

AU Board Schematic Diagram (1 of 7) ................................. 53
AU Board Schematic Diagram (2 of 7) ................................. 54
AU Board Schematic Diagram (3 of 7) ................................. 55
AU Board Schematic Diagram (4 of 7) ................................. 56
AU Board Schematic Diagram (5 of 7) ................................. 57
AU Board Schematic Diagram (6 of 7) ................................. 58
AU Board Schematic Diagram (7 of 7) ................................. 59
BE2 Board Schematic Diagram (1 of 13) ............................. 62
BE2 Board Schematic Diagram (2 of 13) ............................. 63
BE2 Board Schematic Diagram (3 of 13) ............................. 64
BE2 Board Schematic Diagram (4 of 13) ............................. 65
BE2 Board Schematic Diagram (5 of 13) ............................. 66
BE2 Board Schematic Diagram (6 of 13) ............................. 67
BE2 Board Schematic Diagram (7 of 13) ............................. 68
BE2 Board Schematic Diagram (8 of 13) ............................. 69
BE2 Board Schematic Diagram (9 of 13) ............................. 70
BE2 Board Schematic Diagram (10 of 13) ........................... 71
BE2 Board Schematic Diagram (11 of 13) ........................... 72
BE2 Board Schematic Diagram (12 of 13) ........................... 73
BE2 Board Schematic Diagram (13 of 13) ........................... 74
D1 Board Schematic Diagram (KDL-40XBR2 Only) ............ 77
D2 Board Schematic Diagram (KDL-46XBR2 Only) ............ 79
D3 Board Schematic Diagram (KDL-46XBR2 Only) ............ 81
G1 Board Schematic Diagram ............................................. 83
H1 Board Schematic Diagram .............................................. 86
H3 Board Schematic Diagram .............................................. 88
H4 Board Schematic Diagram .............................................. 90
H5 Board Schematic Diagram (1 of 2) ................................. 92
H5 Board Schematic Diagram (2 0f 2) ................................. 93
QM Board Schematic Diagram (1 of 5) ................................ 96
QM Board Schematic Diagram (2 of 5) ................................ 97
QM Board Schematic Diagram (3 of 5) ................................ 98
QM Board Schematic Diagram (4 of 5) ................................ 99
QM Board Schematic Diagram (5 of 5) .............................. 100
QT Board Schematic Diagram ........................................... 102
3-5. Semiconductors ................................................................. 105
SECTION 4:  EXPLODED VIEWS ...................................................... 106
4-1.  Rear Cabinet and Stand Assembly  ................................... 106
4-2.  Arm Assemblies and H Boards  ......................................... 107
4-3. Chassis  ............................................................................. 108
4-4.  Chassis Bracket and Speakers .......................................... 109
4-5. LCD Panel 
...........................................................................110
4-6. Connectors 
.......................................................................... 111
SECTION 5:  ELECTRICAL PARTS LIST ...........................................112
APPENDIX A:  ENCRYPTION KEY COMPONENTS ..........................A-1
☛

4
KDL-40XBR2/46XBR2
KDL-40XBR2/46XBR2
SPECIFICATIONS
Design and speciﬁ cations are subject to change without notice.
120V-240V AC, 50/60Hz
227W (KDL-40XBR2 Only)
277W (KDL-46XBR2 Only)
Less than 0.1W 

VIDEO (IN) 1/2/4:
 
S Video (4-Pin Mini DIN (VIDEO 1 Only)
 
 
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative 
 
 
C: 0.286 Vp-p (Burst signal), 75 ohms

 Video
 
 
1.0 Vp-p, 75ohms unbalanced, sync negative 

 Audio
   500 
mVrms 
(100% 
modulation)
   Impedance:47 
kilohms

HD/DVD IN 5/6:
 YP
B
P
R
 (Component Video)
 
 
Y:1.0 Vp-p, 75 ohms unbalanced, sync negative
 
 
P
B
:0.7 Vp-p, 75 ohms
 
 
P
R
:0.7 Vp-p, 75 ohms
 
 
Signal format: 480i, 480p, 720p, 1080i

 AUDIO
   500 
mVrms 
(100% 
modulation) 
 
 
Impedance: 47 kilohms
Power Requirements
Power Consumption (W)
 In 
Use 
(Max)
In Standby 

HDMI IN 3/7/8:
HDMI: 
Video:480i, 480p, 720p, 1080i, 1080p
 
 
Audio: Two channel linear PCM 32, 44.1 and 
 
 
 
    48 kHz, 16, 20 and 24 bits

AUDIO (for HDMI IN 8):
 
 
500 mVrms (100% modulation) (Fixed)
     Impedance: 
47 
kilohms

AUDIO OUT:
 
500 mVrms (100% modulation) (Fixed)
 
1 Vrms at the maximum volume setting (Variable)

DIGITAL OUT (OPTICAL):
PC IN:
 
D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive

PC AUDIO INPUT:
 
Stereo mini jack, 500 mVrms (100% modulation),
 Impedance: 
47 
kilohms

 
HEADPHONES:
 Stereo 
mini 
jack
 Impedance: 
16 
ohms
Trademark Information
TruSurround XT, SRS and (
) symbol are trademarks of SRS Labs, Inc. 
TruSurround XT technology is incorporated under license from SRS Labs, 
Inc.
Manufactured under license from BBE Sound, Inc. 
Licensed by BBE Sound, Inc. under one or more of the following US 
patents: 5510752, 5736897.  BBE and BBE symbol are registered 
trademarks of BBE Sound, Inc.
Macintosh is a trademark licensed to Apple Computer, Inc., registered in 
the U.S.A and other countries.
“BRAVIA” and 
 are trademarks of Sony Corporation.
As an ENERGY STAR
®
 Partner, Sony Corporation has 
determined that this product meets the ENERGY STAR
®
guidelines for energy efficiency.
ENERGY STAR
®
 is a U.S. registered mark.
This TV incorporates High-Definition 
Multimedia Interface (HDMI™) technology. 
HDMI, the HDMI logo and High-Definition Multimedia Interface are 
trademarks or registered trademarks of HDMI Licensing, LLC.
Manufactured under license from Dolby 
Laboratories. “Dolby” and the double-D symbol are 
trademarks of Dolby Laboratories.
☛

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Download Sony KDL-40XBR2 / KDL-46XBR2 Service Manual (Repair Manual)

Here you can read online and download Sony KDL-40XBR2 / KDL-46XBR2 Service Manual in PDF. KDL-40XBR2 / KDL-46XBR2 service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony KDL-40XBR2 / KDL-46XBR2 TV. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.

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