KDL-40X3000, KDL-46X3000 - Sony TV Service Manual (repair manual)

kdl-40x3000, kdl-46x3000 service manual
Model
KDL-40X3000 KDL-46X3000
Pages
127
Size
18.88 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-40x3000-kdl-46x3000.pdf
Date

Read Sony KDL-40X3000 / KDL-46X3000 Service Manual online

HISTORY
Model Name     :
SERVICE MANUAL
 Click on Page Number to display detail of changes.
KDL-40/46X3000
      
Date       Part Number             Description of Revisions
Version
1.0
9-927-561-01
 2007.10
Original Manual.
- 1 -
FIX2
RM-ED010
SERVICE MANUAL
FIX2 
 
CHASSIS
MODEL
                     COMMANDER
          DEST
MODEL
                       COMMANDER
          DEST
KDL-40X3000     
  RM-ED010
      UK
KDL-46X3000     
  RM-ED010
      UK
RM-ED010
FLAT PANEL COLOR TV
            KDL-40X3000 / KDL-46X3000
KDL-40X3000     
 RM-ED010
      AEP
KDL-46X3000     
 RM-ED010
      AEP
- 2 -
FIX2
RM-ED010
TABLE OF CONTENTS
Section
Title
Page
Section
Title
Page
1. GENERAL ...................................................................
3
Caution ................................................................
3
Specifications ......................................................
4
Connectors ..........................................................
5
Self Diagnosis .....................................................
7
2. DISASSEMBLY
2-1.
Stand Removal ....................................................
8
2-2.
Rear Cover Removal ...........................................
8
2-3.
AC Inlet Removal ...............................................
9
2-4.
Loudspeaker Removal ........................................
9
2-5.
AE Board Removal .............................................
10
2-6.
AVC and FB2 Board Removal ...........................
10
2-7.
CI Board Removal ..............................................
11
2-8.
DF1/DF2 and GF1 Board Removal ...................
11
2-9.
DF3 Board Removal ...........................................
12
2-10. H1 Board Removal .............................................
12
2-11. H3 Board Removal .............................................
13
2-12. H4 Board Removal .............................................
13
2-13. HW2 Board Removal .........................................
14
2-14. TUE Board Removal ..........................................
14
2-15. UB1 Board Removal ..........................................
15
2-16. Front Cabinet and Bezel Assy Removal .............
15
3. ADJUSTMENTS
3-1.
How to enter Service Mode ................................
16
3-2.
Changing TVM Data Settings ............................
16
3-3.
Writing TVM Data ..............................................
16
3-4.
Entering BEM Service Menu ..............................
16
3-5.
Changing BEM Data Settings .............................
16
3-6.
Writing BEM Data ..............................................
17
3-7.
Setting Shipping Condition .................................
17
3-8.
Trouble Shooting ................................................
17
  3-8-1.  No Power ........................................................
17
  3-8-2.  Set Reboots ......................................................
17
  3-8-3.  Power OVP .....................................................
17
  3-8-4.  Power Error .....................................................
17
  3-8-5.  T-Con Error .....................................................
17
  3-8-6.  Back Light Error ..............................................
17
  3-8-7.  Temperature Error ............................................
17
  3-8-8.  Audio Error .....................................................
17
  3-8-9.  Balancer Error ..................................................
17
  3-8-10.  Communication Error ....................................
17
   Trouble Shooting Flow Chart .........................
18
   Software Update .............................. ..............
22
4. DIAGRAMS
4-1.
Block Diagram ....................................................
31
4-2.
Circuit Board Location ........................................
32
4-3.
Schematic Diagrams and Printed Wiring
Boards .................................................................
32
AE Board Schematic Diagram ............................
33
AVC Board Schematic Diagram .........................
50
CI Board Schematic Diagram .............................
64
DF1 Board Schematic Diagram (40 inches) .......
67
DF2 Board Schematic Diagram (46 inches) .......     71
DF3 Board Schematic Diagram (46 inches) .......     75
FB2 Board Schematic Diagram ..........................
77
GF1 Board Schematic Diagram .........................     123
HW2 Board Schematic Diagram .........................     127
H1 Board Schematic Diagram ............................     131
H4 Board Schematic Diagram ............................     131
H3 Board Schematic Diagram ............................     132
TUE Board Schematic Diagram ..........................     133
UB1 Board Schematic Diagram ..........................     138
AE Printed Wiring Board ...................................     150
AVC Printed Wiring Board ................................     152
CI Printed Wiring Board .....................................     152
DF1 Printed Wiring Board (40 inches) ..............     153
DF2 Printed Wiring Board (46 inches) ..............     154
DF3 Printed Wiring Board (46 inches) ..............     155
FB2 Printed Wiring Board ..................................     156
H1 Printed Wiring Board ....................................     158
H3 Printed Wiring Board ....................................     158
H4 Printed Wiring Board ....................................     158
HW2 Printed Wiring Board ................................     158
GF1 Printed Wiring Board (40/46 inches) .........     159
TUE Printed Wiring Board .................................     161
UB1 Printed Wiring Board .................................     161
5. EXPLODED  VIEWS
5-1.
Chassis ................................................................     162
5-2.
Rear Cover, Stand & Bezel .................................     163
5-3.
Front Cabinet Assy & LCD Panel ......................     164
6. ELECTRICAL  PARTS  LIST ..................................     165  
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
  
 
 ON
THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING
ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD
DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS
DIRECTLY CONNECTED TO THE POWER LINE.
- 3 -
FIX2
RM-ED010
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. F1, H1 etc [ see examples ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Soldered Boards
example 1
example 2
Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available under
the  following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to  http://www.sony-training.com
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CAUTION
SECTION 1  GENERAL
Page of 127
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Download Sony KDL-40X3000 / KDL-46X3000 Service Manual (Repair Manual)

Here you can read online and download Sony KDL-40X3000 / KDL-46X3000 Service Manual in PDF. KDL-40X3000 / KDL-46X3000 service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony KDL-40X3000 / KDL-46X3000 TV. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.