KDL-40W5100, KDL-46W5100, KDL-46W5150, KDL-52W5100, KDL-52W5150 - Sony TV Service Manual (repair manual). Page 3

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KDL-40W5100/46W5100/46W5150/52W5100/52W5150
KDL-40W5100/46W5100/46W5150/52W5100/52W5150
TABLE OF CONTENTS
SECTION TITLE   
PAGE
SECTION TITLE   
PAGE
Specifi cations ................................................................................. 4
Warnings and Cautions - English ................................................... 6
Warnings and Cautions - French .................................................... 7
Safety-Related Component Warning .............................................. 8
Safety Check-Out ......................................................................... 10
Self-Diagnostic Function ................................................................11
SECTION 1:  DISASSEMBLY ............................................................... 13
1-1.  Rear Cover Removal ............................................................ 13
1-1-1. KDL-40W5100/46W5100/46W5150 
........................ 13
1-1-2. KDL-52W5100/52W5150 
......................................... 14
1-2. Switch Unit Removal ............................................................ 15
1-3.  BU Board and Power Board Removal .................................. 16
1-4.  Table-Top Stand Assembly and Under Cover Removal ....... 17
1-5.  Structural Parts and AC Inlet Removal ................................. 18
1-6.  Loudspeakers and Tweeter Removal ................................... 19
1-7.  LCD Panel, Illumination Module, HL1M Board, and 
HSN Board Removal ............................................................ 20
1-7-1. Cleaning the LCD Panel ............................................ 21
WIRE DRESSING ........................................................................ 22
KDL-40W5100 Overall View ................................................ 22
KDL-46W5100/46W5150 Overall View ................................ 23
KDL-52W5100/52W5150 Overall View ................................ 24
SECTION 2:  SERVICE ADJUSTMENTS ............................................. 32
2-1.  Viewing Service Adjustment Data ........................................ 32
2-2. Accessing Service Adjustment Mode ................................... 32
2-3.  Using the Remote Commander to View Service Data ......... 32
2-4.  Setting the Destination after Replacing the BU Board ......... 33
2-5.  Resetting to Factory Defaults ............................................... 33
SECTION 3:  DIAGRAMS ..................................................................... 34
3-1. Circuit Boards Location ........................................................ 34
3-2.  Printed Wiring Boards and 
Schematic Diagrams Information ......................................... 34
3-3. Block Diagram 
...................................................................... 36
3-4.  Video and Signal Flow Diagram ........................................... 37
3-5. Schematics and Supporting Information .............................. 38
BU Board Schematic Diagram (1 of 11) ............................... 38
BU Board Schematic Diagram (2 of 11) ............................... 39
BU Board Schematic Diagram (3 of 11) ............................... 40
BU Board Schematic Diagram (4 of 11) ............................... 41
BU Board Schematic Diagram (5 of 11) ............................... 42
BU Board Schematic Diagram (6 of 11) ............................... 43
BU Board Schematic Diagram (7 of 11) ............................... 44
BU Board Schematic Diagram (8 of 11) ............................... 45
BU Board Schematic Diagram (9 of 11) ............................... 46
BU Board Schematic Diagram (10 of 11) ............................. 47
BU Board Schematic Diagram (11 of 11) ............................. 48
D1N Board Schematic Diagram 
(KDL-40W5100/46W5100/46W5150 Only) .............. 51
D2N Board Schematic Diagram 
(KDL-40W5100/46W5100/46W5150 Only) .............. 54
D3N Board Schematic Diagram 
(KDL-52W5100/52W5150 Only) .............................. 57
D4N Board Schematic Diagram 
(KDL-52W5100/5W5150 Only) ................................ 60
G6N Board Schematic Diagram (1 of 2) 
(KDL-40W5100 Only) .............................................. 63
G6N Board Schematic Diagram (2 of 2) 
(KDL-40W5100 Only) .............................................. 64
G7N Board Schematic Diagram (KDL-46W5100/46W5150/
52W5100/52W5150 Only) ....................................... 67
HL1M Board Schematic Diagram ......................................... 68
HSN Board Schematic Diagram ........................................... 70
3-6. Semiconductors ................................................................... 71
SECTION 4:  EXPLODED VIEWS ........................................................ 72
4-1.  Rear Cover Assembly and Table-Top Stand Assembly  ....... 72
4-2. Chassis ................................................................................ 73
4-3. Connectors (KDL-40W5100/46W5100/46W5150 Only) 
....... 74
4-4. Connectors (KDL-52W5100/52W5150 Only) ....................... 75
4-5.  Bezel Assembly and LCD Panel .......................................... 76
4-6. Screw Legend ...................................................................... 77
SECTION 5:  ELECTRICAL PARTS LIST ............................................ 78
APPENDIX A:  ENCRYPTION KEY COMPONENTS ..........................A-1
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